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How do I check a limit plug gauge?

A clear step‑by‑step approach helps professionals test a limit plug gauge reliably. First, ensure the gauge and part are clean and at room temperature. Insert the go end — it must fit fully; the no‑go end must not enter. Record results and repeat to confirm consistency. For threaded checks use the corresponding limit ring gauge or calibrated thread gauges and follow standard tolerances.

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1 mm Limit Plug Gauge, Wear Allowance On Master Side, Hardened Steel DIN 7162 - Filetta
1 mm Limit Plug Gauge, Wear Allowance On Master Side, Hardened Steel DIN 7162 - Filetta

The combination of hardened steel construction, conformity to DIN 7162 and the built‑in wear allowance on the good side ensures repeatable pass/fail checks and a long service life; order the limit gauge pin directly via Metav Werkzeuge or contact our consultants for application advice. Limit gauge pin MS911.200 by Filetta — hardened steel, DIN 7162 The Limit gauge pin MS911.200 is a hardened‑steel limit gauge designed for rapid go/no‑go checks and routine dimensional control in production and inspection environments. Hardened steel construction to DIN 7162 Wear allowance on the good side Precision ground for repeatable checks Compact gauge pin for workshop inspection Reliable pass/fail control for fast inspection The MS911.200 serves as a robust, low‑complexity tool for immediate acceptance decisions on shafts, bores and fitments. Crafted from hardened steel, the gauge gives a clear binary signal—either the pin fits (go) or it does not (no‑go)—so measurement time is reduced and throughput is increased. Conformity to DIN 7162 provides a recognised reference for interchangeability and auditability, while the documented wear allowance on the good side compensates for gradual surface wear without compromising the threshold for rejection. This combination supports consistent quality control across repetitive production tasks. Durable design that reduces maintenance and uncertainty Surface hardening and precision grinding deliver stable contact geometry and precision that endures under frequent use. The hardened material resists abrasion, limiting size drift and extending intervals between replacements. Because the pin is designed with a measured wear allowance, inspection regimes can be planned rather than reacted to—maintenance cycles become predictable, and machine downtime is reduced. The result is fewer interruptions to production and a lower total cost of inspection over the component life cycle. Practical integration into inspection routines Compact and straightforward to handle, this limit gauge pin suits bench inspection, assembly stations and spot checks on the shop floor. Its geometry allows quick visual and tactile confirmation of conformity, supporting lean inspection workflows and minimising operator training. As a plain‑language measuring aid, the gauge complements digital systems by providing immediate, unambiguous results where rapid decisions are required. For customers seeking a balanced mix of durability and ease of use, this solution bridges laboratory accuracy and workshop practicality. For reliable, DIN‑compliant limit gauges from Filetta, contact Metav Werkzeuge for stock availability and tailored advice — Metav's specialists can recommend the correct gauge size and inspection routine for the application Technical data Article number: MS911.200 Manufacturer: Filetta Material: hardened steel Standard: DIN 7162 Special feature: wear allowance on the good side Facts Size: 1 SKU: MS911.200 Special features Hardened steel Wear allowance on the good side Precision ground Limit gauge / go‑no‑go function Category: gauges, gauge pins FAQ What material is the MS911.200 made from? The MS911.200 limit gauge pin is manufactured from hardened steel to provide wear resistance and stable contact geometry. To which standard does this gauge conform? This gauge complies with DIN 7162, ensuring a recognised reference for dimensional limits and interchangeability. What does "wear allowance on the good side" mean? The wear allowance indicates that the 'go' side has been dimensioned to permit a measured amount of surface wear before the part reaches the rejection threshold, extending useful life while retaining inspection integrity. For which checks is this limit gauge pin suitable? The pin is intended for go/no‑go acceptance checks on bores, shafts and mating features during production, assembly and incoming inspection. Is the MS911.200 suitable for workshop use or only for lab inspection? Its compact, robust design makes the MS911.200 suitable for both workshop inspection and routine production checks, offering quick, unambiguous pass/fail results. Manufacturer / Responsible: Schut Geometrische Meettechniek bv; Duinkerkenstraat 21; 9723 BN Groningen; The Netherlands; +31 50 5877877; schutnl@schut.com

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14 mm Limit Gauge Ring Wear Measurement Side, Hardened Steel, DIN 7162 - Filetta
14 mm Limit Gauge Ring Wear Measurement Side, Hardened Steel, DIN 7162 - Filetta

Take advantage of hardened steel construction and DIN 7162 conformity together with a built‑in wear allowance on the good side to secure fast, reliable in-process checks—order the limit plug gauge directly via Metav Werkzeuge or consult our specialists if required. Filetta limit plug gauge Ø14 mm – hardened steel, DIN 7162 The Filetta limit plug gauge serves as a compact go/no-go inspection tool for fast acceptance checks of internal diameters in production and quality control. Hardened steel for long service life DIN 7162-compliant tolerances Wear allowance on the good side Compact Ø14 mm inspection plug Reliable conformity checks for production lines Built for dependable pass/fail assessment, the limit plug gauge combines a simple acceptance principle with standardised dimensions to speed up inspection cycles. The Ø14 mm size suits common bore checks while the DIN 7162 alignment ensures measured dimensions match widely recognised tolerance tables. Using a standardised plug reduces interpretation time on the shop floor and contributes to a smoother production flow. Durability that keeps tools in service longer Manufactured from hardened steel, the gauge resists wear in continuous use and maintains measurement integrity over many cycles. The integrated wear allowance on the good side compensates for gradual abrasion and extends the effective service life before replacement is needed. The result is fewer tool changes, reduced downtime and predictable maintenance intervals for inspection equipment. Fast, unambiguous go/no-go inspection at the bench The plug’s geometry supports quick go/no-go decisions without elaborate setups, making it suitable for workstations, final inspection benches and rapid in-process checks. As a tactile verification tool it removes ambiguity: either the plug enters (go) or it does not (no-go). This simplicity helps standardise checks between operators and increases throughput while keeping quality consistent. Straightforward fit into quality management routines Compact and robust, the gauge integrates easily into existing test fixtures and inspection protocols, supporting traceable quality routines and consistent acceptance limits. Documentation of measured conformity becomes more reliable when using standard gauges, which simplifies audits and reduces the likelihood of customer rejections. The compact design also suits storage in inspection sets and is practical for mobile measuring trolleys. For rapid conformity checks and robust service life, request the Filetta limit plug gauge via Metav Werkzeuge for reliable delivery and targeted technical advice Technical data Article number: MS911.176 Designation: Limit plug gauge Manufacturer: Filetta Material: hardened steel Standard: DIN 7162 Facts Diameter: 14 mm Special features Wear allowance on the good side (Abnutzungsaufmaß der Gutseite) Hardened steel Categories: Gauges; Measuring pins FAQ What material is the gauge made from? The Filetta limit plug gauge is made from hardened steel for enhanced wear resistance and long service life. Which standard does this plug gauge comply with? Compliance is with DIN 7162; the Filetta limit plug gauge (SKU MS911.176) follows the standardised tolerancing specified there. What is the intended use for this gauge? Intended for quick go/no-go checks of internal diameters in production and inspection environments, the plug gauge supports rapid acceptance testing. How does the wear allowance affect inspection intervals? The wear allowance on the good side prolongs usable life by compensating for normal abrasion, reducing the frequency of replacements and scheduled downtime. Is this gauge suitable for use on the shop floor? Yes; the compact Ø14 mm size and robust construction make the gauge suitable for bench, mobile trolleys and fixture integration in workshop environments. Manufacturer / Responsible: Schut Geometrische Meettechniek bv; Duinkerkenstraat 21; 9723 BN Groningen; The Netherlands; +31 50 5877877; schutnl@schut.com

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16 mm Limit Plug Gauge Go, Wear Allowance On Master Side, DIN 7162 - Filetta
16 mm Limit Plug Gauge Go, Wear Allowance On Master Side, DIN 7162 - Filetta

Take advantage of a hardened-steel, DIN 7162 compliant design with an integrated wear allowance on the good side to maintain reliable go/no-go checks throughout production. The robust Ø 16 mm construction supports repeatable limit inspection and reduces rework. Order the Filetta limit pin gauge directly via Metav Werkzeuge or ask our consultants for application advice. Filetta limit pin gauge – hardened steel, DIN 7162, Ø 16 mm The limit pin gauge is a precision checking pin for fast go/no-go verification of bores and fits in machine shops and inspection benches. Hardened steel construction Compliant with DIN 7162 Wear allowance on good side Consistent limit checks that keep production moving Designed for straightforward go/no-go inspection, this checking pin offers a compact method to control bore limits without complex setup. The hardened steel body preserves the gauge geometry under repeated use, which improves repeatability and reduces the need for corrective machining. Using a defined limit pin accelerates routine quality checks and shortens inspection cycles, delivering measurable efficiency gains on the shop floor. Built for durability and traceable performance A wear margin on the good side compensates for gradual abrasion, prolonging the service life while keeping functional checks reliable. Compliance with DIN 7162 places the component within a recognised framework for limit gauges, simplifying documentation and audit trails. The robust Ø 16 mm format balances stiffness and handling for frequent tactile checks, enabling quick decision-making at the bench without compromising measurement integrity. Simple handling, clear results for workshop use The geometry of the pin supports immediate tactile feedback in pass/fail inspection: the "go" condition should fit into the bore, while the "no-go" condition must be rejected. This binary outcome removes ambiguity from routine testing and helps maintain throughput. The gauge’s straightforward form factor makes it suitable for integration into existing inspection routines or as a portable verification tool carried between workstations. For specification support or to obtain the Filetta limit pin gauge Ø 16 mm (MS911.178), contact Metav Werkzeuge in Emmerich by phone at +49 2822 7131930 or by email at info@metav-werkzeuge.com Technical data Article number: MS911.178 Name: Limit pin gauge Material: hardened steel Standard: DIN 7162 Facts Diameter: 16 mm Category: gauges / test pins Special features Wear allowance on the good side Hardened material for durability FAQ What is the primary use of this limit pin gauge? The Filetta limit pin gauge (MS911.178) is used for fast go/no-go verification of bores and mating fits on production lines and inspection benches. Does the gauge comply with industry standards? Yes, the Filetta limit pin gauge is manufactured to comply with DIN 7162, ensuring it matches recognised requirements for limit gauges. How does the wear allowance affect long-term use? The built-in wear allowance on the good side extends usable life by compensating for gradual surface wear, keeping checks functionally reliable over time with less frequent replacement. What size is this checking pin and how is it handled? The checking pin is Ø 16 mm and is sized for easy tactile go/no-go inspections; its hardened construction supports repeatable handling in workshop environments. Manufacturer / Responsible: Schut Geometrische Meettechniek bv; Duinkerkenstraat 21; 9723 BN Groningen; The Netherlands; +31 50 5877877; schutnl@schut.com

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2 mm Limit Gauge Pin Wear Measurement Side, Hardened Steel, DIN 7162 - Filetta
2 mm Limit Gauge Pin Wear Measurement Side, Hardened Steel, DIN 7162 - Filetta

Take advantage of precise, repeatable inspection in a compact format: robust hardened steel construction and compliance with DIN 7162 ensure reliable go/no‑go assessment and long service life; order the limit plug gauge directly via Metav Werkzeuge or request detailed specification support from our consultants. Limit plug gauge G7 (MS911.160) – hardened steel, DIN 7162 — Filetta Limit plug gauge G7 (MS911.160) for quick verification of bore tolerances in routine inspection and incoming goods control Hardened steel construction for longevity DIN 7162 compliant inspection gauge Wear allowance on the good side for service life Precision gauge pin, 2 mm nominal size Repeatable inspection that reduces rework and inspection time The limit plug gauge offers a straightforward method for verifying bore tolerances without complex measurement setups. Manufactured from hardened steel, the gauge provides consistent contact geometry and wear resistance; this translates into repeatable pass/fail checks at points of inspection, reducing the time spent on detailed measuring instruments and lowering the risk of unnecessary rework. Compliance with DIN 7162 ensures that acceptance criteria are clear and comparable across suppliers, supporting efficient quality control in production and incoming goods. Durable design with a built‑in allowance for wear A defining characteristic is the wear allowance on the good side, which compensates for gradual material loss during repeated use and maintains the defined acceptance margin for longer. The hardened substrate keeps the contact faces stable, so the gauge preserves its functional geometry under regular workshop conditions. For inspection routines where robustness and predictable service intervals matter, this design reduces downtime and the frequency of replacements, providing a reliable tool for standardised checks. Practical integration into workshop and inspection routines Designed as a simple go/no‑go instrument, the gauge is ideal for rapid checks on components during assembly, jig setting and final inspection. The compact format and clear acceptance principle make it suitable for bench use and for operators with basic training in metrology. Combined with a documented standard such as DIN 7162, the tool supports traceable inspection protocols and straightforward documentation in quality records, assisting both production staff and quality engineers in maintaining batch conformity. Discuss specification details with Metav Werkzeuge or request a technical comparison from our Emmerich hub — contact info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number: MS911.160 Material: hardened steel Standard: DIN 7162 Nominal size: 2 mm Special feature: wear allowance on the good side Facts Product type: limit plug gauge Brand: Filetta SKU: MS911.160 Special features Robust contact faces Suitable for go/no‑go checks Purpose: bore tolerance verification Compact inspection tool for workshop use FAQ What is the primary use of this limit plug gauge? The limit plug gauge MS911.160 by Filetta is used for rapid go/no‑go verification of internal bore tolerances during incoming inspection and production control. What material is the gauge made from and why does that matter? The gauge is manufactured from hardened steel; this gives stable contact geometry and wear resistance, maintaining reliable inspection performance over repeated use. How does the wear allowance affect inspection intervals? The integrated wear allowance on the good side increases the effective service life by compensating for minor material loss, so maintenance and replacement intervals can be extended while preserving acceptance criteria. Manufacturer / Responsible: Schut Geometrische Meettechniek bv; Duinkerkenstraat 21; 9723 BN Groningen; The Netherlands; +31 50 5877877; schutnl@schut.com

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3 mm Limit Gauge Plug Gauge Wear Allowance, DIN 7162 - Filetta
3 mm Limit Gauge Plug Gauge Wear Allowance, DIN 7162 - Filetta

Take advantage of a compact, standardised gauge that combines hardened steel construction with conformity to DIN 7162 for dependable go/no‑go verification; the built‑in wear allowance on the good side reduces rework and prolongs service intervals. Order the limit plug gauge directly via Metav Werkzeuge or ask our consultants if needed. Grenzlehrdorne — limit plug gauge in hardened steel, DIN 7162 (Filetta) The Grenzlehrdorne is a precision limit plug gauge designed for efficient go/no‑go checks and rapid acceptance testing across workshop and production environments. Hardened steel construction Conforms to DIN 7162 Wear allowance on good side Repeatable acceptance checks that speed up inspection A limit plug gauge of this design provides an immediate pass/fail decision, making go/no‑go verification both fast and unambiguous. Conformity with DIN 7162 guarantees that gauges are produced to a recognised industrial standard, which simplifies incoming inspection routines and reduces interpretation effort. By relying on a standardised gauge, throughput is improved and measurement uncertainty from subjective assessment is minimised, supporting a more efficient quality workflow. Durable construction that lowers lifecycle costs Manufactured from hardened steel, the gauge resists wear under repeated contact and maintains its dimensional stability over many cycles. The specified wear allowance on the good side compensates for gradual surface degradation, preserving functional fit and reducing the frequency of replacements. Fewer gauge changes mean less downtime and lower total cost of ownership for routine inspection tasks, especially in high‑volume production or repetitive quality checks. Practical fit for workshop and production use The compact limit plug gauge suits routine acceptance tasks and bench checks where quick decisions are required. Traceability is straightforward during audits when the article identifier MS911.162 is used in documentation, and the robust finish simplifies handling in busy environments. The gauge is particularly appropriate for verifying internal diameters where a simple, repeatable standard is preferable to time‑consuming measurement setups, thus keeping operations lean and reliable. Contact Metav Werkzeuge for tailored advice and supply of Filetta hardened‑steel limit plug gauges and to discuss the best gauge strategy for production or inspection needs Technical Data Article number: MS911.162 Material: hardened steel Standard: DIN 7162 Feature: wear allowance on good side Product type: limit plug gauge Numbers / Core technical data Nominal size: 3 mm Special features Hardened steel construction Design for go/no‑go verification Conformity to DIN 7162 Built‑in wear allowance on the good side FAQ What is the primary use of this limit plug gauge? The limit plug gauge from Filetta is intended for quick go/no‑go checks and acceptance testing of internal diameters where an unequivocal pass/fail result is required. Which standard does the gauge comply with? Compliance with DIN 7162 ensures the gauge meets established industrial production and inspection criteria. What material is used for the gauge and why does it matter? The gauge is made from hardened steel, which provides wear resistance and dimensional stability under repetitive use. How does the wear allowance affect service life? The wear allowance on the good side prolongs the functional life by compensating for gradual surface wear, maintaining fit for longer before requalification or replacement is required. How can the gauge be identified in documentation? Use the article number MS911.162 for traceability in inspection records and procurement lists. Manufacturer / Responsible: Schut Geometrische Meettechniek bv; Duinkerkenstraat 21; 9723 BN Groningen; The Netherlands; +31 50 5877877; schutnl@schut.com

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4 mm Limit Gauge Go/No-Go Wear Allowance, DIN 7162 - Filetta
4 mm Limit Gauge Go/No-Go Wear Allowance, DIN 7162 - Filetta

The hardened construction and conformity to DIN 7162 ensure reproducible acceptance checks, while the clearly indicated wear allowance on the go side supports long-term reliability. Combine robust material choice with standardised dimensions for consistent go/no‑go inspection; order the limit plug gauge directly via Metav Werkzeuge or consult its specialists for application advice. Filetta limit plug gauge — hardened steel, DIN 7162 A Filetta limit plug gauge designed for rapid go/no‑go checks of internal diameters, providing workshop-grade repeatability and a marked wear allowance for ongoing inspection integrity. Hardened steel construction DIN 7162 compliance Precision ground measuring pin Wear allowance on go side Dependable acceptance testing with hardened steel and standard conformity The gauge is manufactured from hardened steel, a material choice that resists surface deformation and maintains form under frequent use, which supports reproducible pass/fail decisions in production control. Conformity with DIN 7162 gives a clear normative basis for dimensioning and tolerances, reducing interpretation variations during inspection. The nominal size of 4 mm makes this item suitable for small bores and fine mechanical assemblies; the compact form factor simplifies handling while retaining the stiffness required for repeatable verification. How the wear allowance improves long‑term measurement reliability A distinctive characteristic is the wear allowance on the go side, which compensates for gradual material loss on the acceptance face and prolongs the interval between regrinds or replacements. The measuring pin is precision ground to present a stable reference surface for routine checks, so bench operators can rely on quick go/no‑go decisions without extensive setup. This targeted design reduces scrap risk and supports consistent quality control processes in small‑part production or inspection stations. Practical use and integration into workshop routines Constructed for straightforward bench use, the plug gauge fits into common inspection workflows and is compatible with existing go/no‑go procedures. The compact gauge is easy to store and retrieve, and the robust finish minimises maintenance needs. For quality systems, the clear marking of the wear allowance aids traceability in service records and in planning maintenance cycles, helping to maintain throughput without unexpected measurement drift. Choose Filetta's hardened steel limit plug gauge for reliable go/no‑go control and contact Metav Werkzeuge in Emmerich for order placement or technical consultation by phone or e‑mail Technical data Article number: MS911.164 Type: limit plug gauge Size: 4 mm Material: hardened steel Standard: DIN 7162 Facts SKU: MS911.164 Manufacturer: Filetta Special features Wear allowance on go side Precision ground measuring pin Intended for internal diameter acceptance testing FAQ What is the primary application of this limit plug gauge? The Filetta limit plug gauge is intended for quick go/no‑go verification of internal diameters, providing a pass/fail reference for small bores and fine mechanical parts. How does the wear allowance affect service life? The marked wear allowance on the go side extends the usable life of the gauge by compensating for gradual wear, helping to delay regrinding or replacement while maintaining acceptance criteria. Is the gauge suitable for laboratory calibration or only shop use? Manufactured from hardened steel and finished by precision grinding, the gauge is appropriate for workshop inspection and routine quality control; calibration scope depends on the laboratory procedure chosen. Manufacturer / Responsible: Schut Geometrische Meettechniek bv; Duinkerkenstraat 21; 9723 BN Groningen; The Netherlands; +31 50 5877877; schutnl@schut.com

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9 mm Limit Plug Gauge Wear Measurement Side, Hardened Steel, DIN 7162 - Filetta
9 mm Limit Plug Gauge Wear Measurement Side, Hardened Steel, DIN 7162 - Filetta

Take advantage of precise pass/fail inspection, rugged hardened steel construction and clear compliance with DIN 7162 for reliable throughput in production control; order the limit gauge pin directly via Metav Werkzeuge or consult our specialists for application advice. Limit gauge pin G7 — 9 mm, hardened steel, DIN 7162 Limit gauge pin G7 for rapid go/no-go verification in machining and inspection environments, designed to simplify batch acceptance and reject decisions. Hardened steel construction DIN 7162 compliant 9 mm nominal diameter Wear allowance on the go side Fast, objective pass/fail inspection for production lines A compact inspection tool engineered for decisive checks, the limit gauge pin provides a straightforward go/no-go result that removes ambiguity from routine quality control. Manufactured from hardened steel and produced to DIN 7162 tolerances, the pin gives repeatable contact geometry and low variation between checks. The simple plug-style design shortens inspection cycles and reduces handling time, helping to maintain throughput without sacrificing measurement integrity. Robust design that keeps maintenance intervals long The combination of hardened material and a defined wear allowance on the go side minimises in-service degradation and extends service life. The wear allowance compensates for gradual material loss where contact is most frequent, so the pin continues to represent the required acceptance limit for longer. As a result, tool replacement intervals are extended and unplanned downtime for gauge renewals is reduced, supporting smoother production schedules and lower indirect costs. Practical compatibility and clear traceability for inspection routines Suitable for quick hole and bore acceptance tests across general machining, assembly and incoming inspection, this plug gauge integrates easily into standard inspection kits. The nominal 9 mm size is instantly recognisable and compatible with common fixture layouts; identification is simplified by the SKU MS911.171 and clear marking. For workshop procurement and quality documentation, the robust construction and standardised dimensioning deliver dependable evidence for conformity assessments and sampling plans. Contact Metav Werkzeuge for Filetta G7 limit gauge pin availability, application guidance and order placement — expert advice from our Emmerich team ensures the correct plug gauge for each inspection task Technical Data Article number: MS911.171 Manufacturer: Filetta Material: hardened steel Standard: DIN 7162 Facts Nominal diameter: 9 mm Type: limit gauge pin (go/no-go principle) SKU: MS911.171 Special features Wear allowance on the go side (Abnutzungsaufmaß der Gutseite) Suitable for plug-type acceptance tests Compact, transfer-friendly design FAQ What nominal size does this plug gauge represent? The Filetta limit gauge pin is specified with a nominal diameter of 9 mm (SKU MS911.171), suitable for standard hole acceptance checks. Which material and standard apply to this gauge? This plug gauge is made from hardened steel and manufactured to DIN 7162, ensuring consistent contact geometry and conformity to recognised metrology standards. How does the wear allowance affect service life? The wear allowance on the go side prolongs usable life by compensating for gradual wear at the contact surface, so the gauge retains its acceptance function longer between replacements. Is the pin suitable for production inspection routines? Yes; the plug gauge is intended for rapid go/no-go verification in machining, assembly and incoming inspection, offering clear pass/fail decisions and easy integration into inspection kits. Manufacturer / Responsible: Schut Geometrische Meettechniek bv; Duinkerkenstraat 21; 9723 BN Groningen; The Netherlands; +31 50 5877877; schutnl@schut.com

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Tolerancing Table ISO 286‑2 Reference Chart, Up to 500mm – Filetta
Tolerancing Table ISO 286‑2 Reference Chart, Up to 500mm – Filetta

Combine ISO 286‑2 compatibility with an instant lookup of more than 6,400 tolerance values for reliable design decisions and consistent inspection results — order the Tolerance table directly via Metav Werkzeuge or contact our consultants for tailored advice. Tolerance table — ISO 286‑2 reference chart (up to 500 mm) by Filetta The Tolerance table is a compact reference chart for immediate reading of tolerance values and fits according to ISO 286‑2, intended for engineering, quality control and workshop use. ISO 286‑2 compatibility up to 500 mm Over 6,400 tolerance entries Immediate reading for fits and tolerances Suitable for internal and external dimensions Faster decisions with standardised tolerance data The reference matrix provides a single, standardised source for clearance, transition and interference fits, reducing time spent searching dispersed tables. With direct mapping to ISO 286‑2 and coverage to 500 mm, the chart supports rapid verification of nominal sizes and tolerances, enabling engineers to confirm fit classes and tolerance zones without complex calculations. The compact presentation of tolerance values accelerates decision-making in design reviews and first-off inspections. Clear guidance for assemblies and inspection routines Presented as an immediate-reading table, the chart removes ambiguity when selecting shaft and hole tolerances for bearings, housings or shafts. The organised layout helps translate ISO class designations into usable limits for production and QC, so tolerance checks can be executed consistently on the shop floor. Where traceable documentation is needed, the dataset of 6,400+ entries serves as a reliable reference for specifying fits in drawings and inspection protocols. Practical benefits for workshops and design offices Adopting a single reference chart reduces errors caused by cross-referencing multiple sources and supports faster training of technicians and junior engineers. The concise format is optimised for routine tasks — from tolerance verification during assembly to prepare-for-inspection checks — and complements digital workflows where a human-readable standard is required alongside CAD and measurement reports. The association with Filetta denotes a focused tool for metrology professionals who value clarity and compliance. For standards-compliant tolerance reference and rapid integration into inspection routines, request the Filetta Tolerance table from Metav Werkzeuge today — contact our specialists at info@metav-werkzeuge.com or call +49 2822 7131930 to discuss suitability for specific applications. Technical Data Article number: MS835.163 Name: Tolerance table Brand: Filetta Label: Toleranztabelle Facts Standard: ISO 286‑2 Scope: up to 500 mm Entries: >6,400 tolerance values Special features Immediate-reading table of tolerance values and fits Includes internal and external dimensions Data suited to engineering and workshop reference FAQ What standard does this reference follow? The Filetta Tolerance table follows ISO 286‑2, providing standardised tolerance classes and zones for engineering use. Up to which nominal size are tolerance values provided? The chart covers nominal sizes up to 500 mm, with entries for both internal and external dimensions. How extensive is the dataset included in the chart? The reference contains more than 6,400 tolerance values for quickly determining fits and limits. Is this chart suitable for shop‑floor inspection tasks? Yes — the immediate‑reading format makes the chart suitable for routine inspection, assembly checks and specification clarification in the workshop. Can the table help when specifying fits on technical drawings? The dataset translates ISO class designations into practical limit values, supporting clear specification of fits and tolerances on drawings. Filetta: Manufacturer / Responsible: Schut Geometrische Meettechniek bv; Duinkerkenstraat 21; 9723 BN Groningen; The Netherlands; +31 50 5877877; schutnl@schut.com

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What a limit plug gauge is and what it is used for

A Limit Plug Gauge is a precise inspection tool used in manufacturing to verify the dimensional accuracy of bores and internal threads. It follows the go/no-go principle: the Go side must enter the bore or thread fully, while the No-Go side must not enter or may only partially enter. This simple mechanical check lets you quickly determine whether a component lies within specified tolerances and meets quality requirements. The tool is commonly used in machine building and series production, where fast, reproducible checks are essential to keep production flowing and scrap rates low.

How to prepare before inspection

Begin by ensuring the Gauge and the Workpiece are clean and free of chips, burrs and oil residues. Always inspect in a controlled environment to avoid thermal expansion errors: temperature influences measurements, so allow parts and gauges to acclimatise to the workshop temperature. Select the correct gauge size and tolerance class for the dimension you want to check. For threaded bores, make sure you use the appropriate internal thread limit plug gauge rather than a plain plug. Check the gauge for visible damage or wear; if the gauge has nicks, corrosion or deformation, do not use it for final acceptance testing.

Step-by-step procedure to check a limit plug gauge

Start by holding the Workpiece securely and align the Gauge coaxially with the bore or thread. Push the Go end into the bore with a steady, axial motion; do not force it. A proper Go result means the Go end slides in smoothly to the shoulder or to the specified depth without excessive play. Next, attempt the No-Go end in the same manner. The No-Go must not enter past the permitted depth—if it does, the part fails. For internal threads, rotate the gauge gently as you insert it to engage the threads correctly, but avoid forcing the gauge past resistance. Document the result immediately and tag failing parts for rework or rejection.

Why this inspection matters and the benefits for you

Performing limit plug gauge checks is essential because it gives a fast and reliable pass/fail result without the need for complex measuring equipment. You need this inspection to prevent out-of-tolerance parts from progressing down the production line, which protects assembly operations and customer satisfaction. The main advantages are speed, repeatability and robustness: a mechanical gauge provides an unambiguous decision, reduces operator interpretation, and is ideal for high-volume checks. Using calibrated limit plug gauges also ensures traceability and helps maintain consistent quality across production batches.

Key characteristics and how they compare to other tools

  • Measurement principle: Binary go/no-go check, unlike micrometers or bore gauges that provide continuous numerical values.
  • Accuracy: Very high for tolerance verification when the gauge is manufactured and maintained to standards.
  • Operating range: Designed for a specific nominal size and tolerance; different gauges are needed for different sizes.
  • Comparison to other inspection tools: While coordinate measuring machines (CMMs) and dial bore gauges give detailed dimensional data, limit plug gauges excel at rapid, on-line acceptance testing and are less sensitive to operator technique.

Maintenance and calibration to ensure reliable results

Keep your Gauge in a protective case when not in use and clean it after every use. Avoid dropping or striking the gauge because any deformation compromises its accuracy. Establish a calibration schedule with an accredited laboratory; traceable calibration confirms that the Go and No-Go limits remain within specification. Replace gauges that are worn beyond permitted limits. Regular maintenance and calibration preserve the decision quality of your inspection process and prolong the usable life of the gauges.

Leading suppliers and why Metav IndustryLine stands out

Several specialist manufacturers supply high-quality inspection tools for production environments. Among them, the supplier Metav IndustryLine is recognised for comprehensive expertise in limit gauges and related inspection equipment. They combine long-standing technical knowledge with a broad, standards-compliant portfolio. Customers benefit from professional advice on selecting the right gauge, choosing suitable tolerance classes, and implementing practical inspection solutions tailored to their manufacturing context. Metav IndustryLine’s focus on precision, conformity and application-oriented support makes it an excellent partner when you need robust, reliable limit plug gauges.

Summary and final recommendation

To check a limit plug gauge, clean and prepare the parts, use the correct gauge for the nominal size, perform the Go and No-Go tests with steady, axial insertion (rotating gently for threads), and record the result. The use of properly maintained and calibrated limit plug gauges gives you a fast, unequivocal assessment that helps maintain production quality and reduces rework.

In short: inspect the limit plug gauge using the Go/No-Go routine described above, verify calibration, and rely on proven suppliers like Metav IndustryLine for high-quality, standard-compliant gauges to keep your inspection process dependable.

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