Shoulder Milling
A hedgehog cutter is a special tool used in machining technology, particularly in the metalworking industry. The name "hedgehog cutter" comes from its distinctive shape and the numerous cutting edges that resemble a hedgehog’s spines. Below are some key features and applications of hedgehog cutters:
Features of a Hedgehog Cutter
- Cutting edge arrangement: The cutting edges are arranged all around the cutter, often in multiple rows. This allows for uniform and efficient material removal.
- Shape: Hedgehog cutters typically have a cylindrical or slightly conical shape equipped with numerous radially arranged cutting edges.
- Material: They are often made of high-strength high-speed steel (HSS) or carbide to withstand the demanding conditions of metalworking.
- Cutting depth: The hedgehog cutter is an indexable insert cutter designed for extremely high cutting depths. It features overlapping and staggered inserts that enable efficient material removal and longer tool life.
Comprehensive Technical Specifications: Order Number: HF54TM Item: Shoulder Milling usable with APKT 1604 Indexable Inserts of Korloy Brand: Teknik Makina Numbers and Data: Diameter: 100mm Cutting Edges: 30 Weight: 4.329kg Total length: 100mm Cutting Height: 75mm Diameter Connection: 40mm Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Product Information: Order Number: HF06TM Item: Shoulder Milling usable with APKT 1003 Indexable Inserts the Hersteller's Korloy Brand: Teknik Makina Structural Details: Diameter: 20mm Cutting Edges: 6 Weight: 0.265kg Total length: 120mm Cutting Height: 28mm Diameter Connection: 20mm Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Available Technical Details: Order Number: HF10TM Item: Shoulder Milling usable with APKT 1003 Indexable Inserts the Hersteller's Korloy Brand: Teknik Makina Metric Information: Diameter: 20mm Cutting Edges: 6 Weight: 0.326kg Total length: 150mm Cutting Height: 28mm Diameter Connection: 20mm Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Characteristics: Order Number: HF15TM Item: Shoulder Milling usable with APKT 1003 Indexable Inserts of Korloy Brand: Teknik Makina Quantitative Specifications: Diameter: 20mm Cutting Edges: 6 Weight: 0.481kg Total length: 200mm Cutting Height: 28mm Diameter Connection: 20mm Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Product Technical Specifications: Order Number: HF07TM Item: Shoulder Milling usable with APKT 1003 Indexable Inserts the Hersteller's Korloy Brand: Teknik Makina Numerical Representations: Diameter: 25mm Cutting Edges: 8 Weight: 0.404kg Total length: 120mm Cutting Height: 37mm Diameter Connection: 25mm Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Technical Data: Item: Shoulder Milling Brand: Teknik Makina Order Number: HF11TM usable with APKT 1003 Indexable Inserts the Hersteller's Korloy Diameter: 25mm Total length: 150mm Cutting Height: 37mm Diameter Connection: 25mm Cutting Edges: 8 Weight: 0.515kg Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Technical Specifications: Order Number: HF16TM Item: Shoulder Milling usable with APKT 1003 Indexable Inserts the Hersteller's Korloy Brand: Teknik Makina Metric Information: Diameter: 25mm Cutting Edges: 8 Weight: 0.727kg Total length: 200mm Cutting Height: 37mm Diameter Connection: 25mm Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Specifications: Order Number: HF08TM Item: Shoulder Milling usable with APKT 1003 Indexable Inserts of Korloy Brand: Teknik Makina Metric Information: Diameter: 32mm Cutting Edges: 15 Weight: 0.627kg Total length: 120mm Cutting Height: 46mm Diameter Connection: 32mm Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Available Technical Details: Order Number: HF17TM Item: Shoulder Milling usable with APKT 1003 Indexable Inserts of Korloy Brand: Teknik Makina Numerical Representations: Diameter: 32mm Cutting Edges: 15 Weight: 1.144kg Total length: 200mm Cutting Height: 46mm Diameter Connection: 32mm Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Technical Data: Order Number: HF12TM Item: Shoulder Milling usable with APKT 1003 Indexable Inserts of Korloy Brand: Teknik Makina Structural Details: Diameter: 32mm Cutting Edges: 15 Weight: 1.12kg Total length: 150mm Cutting Height: 46mm Diameter Connection: 32mm Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Product Technical Specifications: Item: Shoulder Milling Brand: Teknik Makina Order Number: HF20TM usable with APKT 1604 Indexable Inserts of Korloy Diameter: 32mm Total length: 125mm Cutting Height: 43mm Diameter Connection: 32mm Cutting Edges: 6 Weight: 0.658kg Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Specifications: Order Number: HF24TM Item: Shoulder Milling usable with APKT 1604 Indexable Inserts of Korloy Brand: Teknik Makina Metric Information: Diameter: 32mm Cutting Edges: 8 Weight: 0.771kg Total length: 150mm Cutting Height: 58mm Diameter Connection: 32mm Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Detailed Technical Data: Order Number: HF30TM Item: Shoulder Milling usable with APKT 1604 Indexable Inserts of Korloy Brand: Teknik Makina Quantitative Characteristics: Diameter: 32mm Cutting Edges: 8 Weight: 1.12kg Total length: 200mm Cutting Height: 58mm Diameter Connection: 32mm Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Comprehensive Technical Specifications: Order Number: HF09TM Item: Shoulder Milling usable with APKT 1003 Indexable Inserts of Korloy Brand: Teknik Makina Metric Information: Diameter: 40mm Cutting Edges: 18 Weight: 0.873kg Total length: 125mm Cutting Height: 55mm Diameter Connection: 32mm Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Technical Data: Order Number: HF13TM Item: Shoulder Milling usable with APKT 1003 Indexable Inserts the Hersteller's Korloy Brand: Teknik Makina Metric Information: Diameter: 40mm Cutting Edges: 18 Weight: 1.1kg Total length: 150mm Cutting Height: 55mm Diameter Connection: 32mm Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Characteristics: Order Number: HF22TM Item: Shoulder Milling usable with APKT 1604 Indexable Inserts of Korloy Brand: Teknik Makina Metric Information: Diameter: 40mm Cutting Edges: 9 Weight: 0.821kg Total length: 125mm Cutting Height: 43mm Diameter Connection: 32mm Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Technical Specifications: Order Number: HF26TM Item: Shoulder Milling usable with APKT 1604 Indexable Inserts the Hersteller's Korloy Brand: Teknik Makina Metric Information: Diameter: 40mm Cutting Edges: 12 Weight: 0.95kg Total length: 150mm Cutting Height: 58mm Diameter Connection: 32mm Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Product Technical Details: Order Number: HF32TM Item: Shoulder Milling usable with APKT 1604 Indexable Inserts of Korloy Brand: Teknik Makina Numbers and Data: Diameter: 40mm Cutting Edges: 12 Weight: 1.28kg Total length: 200mm Cutting Height: 58mm Diameter Connection: 32mm Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Available Technical Details: Order Number: HF18TM Item: Shoulder Milling usable with APXT 1003 Indexable Inserts the Hersteller's Korloy Brand: Teknik Makina Structural Details: Diameter: 40mm Cutting Edges: 18 Weight: 1.621kg Total length: 200mm Cutting Height: 55mm Diameter Connection: 32mm Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Comprehensive Technical Specifications: Order Number: HF52TM Item: Shoulder Milling usable with APKT 1604 Indexable Inserts of Korloy Brand: Teknik Makina Metric Information: Diameter: 63mm Cutting Edges: 20 Weight: 1.455kg Total length: 100mm Cutting Height: 75mm Diameter Connection: 32mm Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Technical Data: Order Number: HF53TM Item: Shoulder Milling usable with APKT 1604 Indexable Inserts of Korloy Brand: Teknik Makina Structural Details: Diameter: 80mm Cutting Edges: 25 Weight: 2.645kg Total length: 100mm Cutting Height: 75mm Diameter Connection: 32mm Manufacturer Teknik Makina, Nolu Sokak, No 9, Selcuklu, Turkey, eMail: info@teknik-makina.com Responsible for Europe Metav Werkzeuge GmbH, Parkring 45, 46446 Emmerich, Germany, eMail: info@metav-werkzeuge.com
Applications of Hedgehog Cutters
- Face milling: Hedgehog cutters are often used for face milling to produce flat surfaces. The even arrangement of the cutting edges ensures high surface quality.
- Roughing and finishing: They are suitable for both roughing (heavy material removal) and finishing (smooth surface machining).
- Machining large surfaces: Due to their large number of cutting edges and wide cutting surface, hedgehog cutters are ideal for machining large workpiece areas.
- Efficient material removal: The numerous cutting edges distribute the load evenly, allowing for higher material removal rates with less stress on each cutting insert.
- Wear resistance: Thanks to their robust materials and cutting design, hedgehog cutters are durable and resistant to wear, making them particularly suitable for continuous production use.
Example Applications
Hedgehog cutters are indispensable in many industrial sectors. Their versatility and efficiency make them an important tool in modern machining technology.
Mechanical Engineering
In mechanical engineering, hedgehog cutters are frequently used to produce precise and flat surfaces. This is especially important in the manufacture of machine components where high dimensional accuracy and surface quality are required. Thanks to their evenly arranged cutting edges and ability to efficiently machine large surfaces, hedgehog cutters significantly contribute to productivity and quality in the mechanical engineering industry.
Automotive Industry
In the automotive industry, hedgehog cutters are used in the production of large components such as engine blocks and gearbox housings. Their ability to perform both roughing and finishing in a single operation helps reduce production time and costs. The robust materials and long-lasting cutting technology of hedgehog cutters also ensure long tool life and reliability in the manufacturing process.
Aerospace Industry
In the aerospace industry, machining structural components is a particularly demanding task requiring high precision and excellent surface quality. Hedgehog cutters are well-suited for these requirements, as their numerous cutting edges ensure even and efficient material removal. The use of indexable inserts allows flexible adaptation to different materials and machining depths, which is especially advantageous in aerospace applications.
Overall, these examples show that hedgehog cutters play a crucial role across various industrial sectors due to their specific features and advantages. Their ability to handle high cutting depths while achieving excellent surface finishes makes them an indispensable tool in modern machining technology.