Precise 3D probing for accurate workpiece alignment
The 3D probe is a high-precision measuring device used in CNC production to align workpieces and set datum points, enabling exact geometric registration of edges, bore centres and surfaces and reducing time-consuming manual checks. Designed to sense in X, Y and Z, the probe features a changeable stylus tip mounted in a sensitive spring mechanism so that contact deflection is transmitted electronically to the machine control for immediate datum input; this delivers improved precision, reliable repeatability and effective collision protection for production workflows.
10 mm Edge Probe Rotating Spindle Max Speed 600 rpm, 10 mm Shank - Metav IndustryLine
Take advantage of the combination of 0.01 mm precision, a rotating spindle and a compact 10 mm stylus for reliable edge detection and faster set-up. Order the probe directly via Metav Werkzeuge or ask the Metav consultants for integration advice. M208.095 edge probe — rotating spindle, Ø 10 mm stylus (Metav IndustryLine) The M208.095 edge probe is a compact rotating‑spindle sensor designed for precise edge detection and quick workpiece alignment on machine tools and coordinate measuring machines Rotating spindle for edge detection 10 mm stylus and 10 mm shank High accuracy 0.01 mm Max 600 rpm for fast indexing Speed up set-up and reduce rework A rotating measuring spindle combined with a compact 10 mm stylus enables reliable contact geometry and short detection cycles, which reduces set‑up time at the machine. The unit's declared 0.01 mm accuracy provides measurable improvement in repeatability for reference‑edge finding; this translates directly into fewer trial cuts and less scrap. By converting precise detection into reproducible offsets, the sensor supports shorter cycle times and a steadier production flow, making process optimisation quantifiable rather than anecdotal. Engineered for reliable sensing in production The probe's rotating spindle and solid 10 mm shank deliver consistent contact orientation, even during quick indexing at up to 600 rpm. With a compact overall length and low mass (0.09 kg) the device minimises inertia while remaining rigid enough for routine shopfloor use. These characteristics suit the sensor to frequent tool changes and multi‑position checks where both speed and measurement integrity are required. The design therefore balances robustness with the agility needed in high‑mix, medium‑volume environments. Integration that keeps operations moving Installation is straightforward where a 10 mm mounting interface is used; the probe integrates with standard probe holders and tool posts, enabling rapid deployment without complex adaptors. The compact form factor supports close‑quarter probing in fixtures and tight setups while the rotating spindle simplifies angular alignment tasks. The result is a pragmatic tool for workshops seeking dependable edge sensing, better first‑pass yield and reduced non‑productive time. The M208.095 from Metav IndustryLine combines these practical gains with Metav’s quality filter for European deliveries. For a tailored integration plan or a technical consultation on the M208.095, contact Metav Werkzeuge in Emmerich to discuss installation options and compatibility with existing probing systems. Technical Data Article number: M208.095 GTIN: 4054469104461 Category: 3D touch probe Brand: Metav IndustryLine Tariff number: 84669340 eClass: 21170311 ETIM: EC000029 Facts Accuracy: 0.01 mm Weight: 0.09 kg Length: 84 mm Stylus diameter: 10 mm Shank diameter: 10 mm Max rotational speed: 600 rpm Special features Rotating measuring spindle Taster / stylus Ø 10 mm Mounting/shank 10 mm Suitable for edge detection and workpiece alignment Category: 3D probe FAQ What is this probe primarily used for? The M208.095 is intended for precise edge detection and workpiece alignment on machine tools and coordinate measuring machines, enabling rapid locating of reference edges and centres. What accuracy can be expected when using this probe? The probe provides an accuracy of 0.01 mm, delivering repeatable measurements suitable for set‑up and process control tasks. Which stylus and mounting sizes are specified? The device uses a 10 mm stylus and a 10 mm mounting/shank, matching common probe holders and tool posts. Is the measuring spindle rotating and what is the maximum speed? Yes — the measuring spindle is rotating and the maximum indexing speed is 600 rpm, which aids fast angular alignment and indexing operations. How compact and lightweight is the probe for use in tight fixtures? With a length of 84 mm and a mass of 0.09 kg, the probe is designed for confined spaces and reduces handling inertia during frequent checks. Manufacturer / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
10 mm+4 mm Edge Probe Rotating Spindle Max 600 RPM, 10 mm And 4 mm Stylus - Metav IndustryLine
Take advantage of precise edge alignment and versatile tip options combined with a compact, lightweight design to speed up set-up and ensure reproducible results. Order the probe directly via Metav Werkzeuge or consult the technical team for application-specific advice. M208.096 Edge Probe (rotating spindle) – Ø 10 mm & Ø 4 mm tips, Metav IndustryLine The M208.096 edge probe is a rotating-spindle measuring stylus designed for precise alignment of workpiece reference faces, edges and bore centres on machine tools and inspection fixtures. Rotating spindle for dynamic probing Dual probe tips Ø10 mm and Ø4 mm High positional accuracy 0.01 mm Lightweight design, approx. 90 g Accurate alignment for repeatable production set-ups The rotating spindle design delivers a reliable measuring action at working speeds, supporting accurate reference finding on machine tables and fixture faces. With a positional accuracy of 0.01 mm, the unit provides measurable gains in repeatability compared with generic edge finders. The construction is optimised for contact probing rather than tactile gauging; this makes the tool suitable for frequent set-up checks where consistent detection of edges and centres reduces cumulative error in serial machining. Dual-tip configuration for edges and small bores Two interchangeable tips — Ø10 mm and Ø4 mm — allow the probe to address a range of tasks without multiple tools, from broad edge detection to navigating smaller bore openings. The 10 mm shank provides a secure machine-mount connection and stable seating in toolholders, while the smaller tip improves accessibility for confined geometries. This combination reduces tool changes and shortens cycle times, enabling efficient measurement routines for both workshop and production environments. Compact, lightweight design that speeds handling At just 0.09 kg and 94 mm overall length, the probe is deliberately compact to minimise overhang and operator handling effort. The reduced mass helps limit deflection when mounted on spindles or articulating arms, aiding faster, more confident alignment. The unit’s balance between reach and stiffness is effective for routine set-up work, where quick positioning and consistent contact force translate into shorter machine idle times and fewer re-measures. Built for practical shop-floor integration Rated for safe operation up to 600 rpm, the rotating spindle permits use in applications where moderate rotation or automated indexing is required. The probe’s specification is focused on straightforward, rugged performance rather than high‑speed dynamic measurement, making it a pragmatic choice for machine-shop referencing and fixture alignment. Supplied as a compact probe with established metrology geometry, it suits both CNC manufacturers and inspection stations seeking a dependable edge-finding solution. For tailored advice or to source the M208.096 from Metav Werkzeuge, contact the Metav technical sales team in Emmerich for configuration guidance and fast delivery Technical Data Article number: M208.096 GTIN: 4054469104478 Category: 3D probe Manufacturer: Metav IndustryLine Facts Accuracy: 0.01 mm Max. rotational speed: 600 rpm Length: 94 mm Weight: 0.09 kg Probe tips: Ø10 mm and Ø4 mm Shank diameter: 10 mm Special features Rotating spindle for dynamic probing Dual-tip configuration for edges and bores Compact form factor for reduced overhang Suitable for machine-tool and fixture alignment Customs tariff number: 84669340 FAQ What applications suit this rotating edge probe? The M208.096 is ideal for machine‑tool reference finding, fixture alignment and locating bore centres where a compact rotating probe with dual tips speeds set-up. Can the probe be mounted in standard toolholders? Yes, the probe uses a 10 mm shank suitable for common holders; the M208.096 mounts securely for repeatable measurements. Which tip should be used for small bores? The Ø4 mm tip provides better access for confined bore geometries, while the Ø10 mm tip is preferable for clear edge detection and larger radii. Is the probe safe to use at spindle rotation? The rotating spindle of the M208.096 is specified for use up to 600 rpm, allowing applications that require moderate rotational indexing. How precise are measurements with this probe? Repeatability is supported by the probe’s 0.01 mm accuracy, making it suitable for many shop‑floor and production alignment tasks. Manufacturer / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
103 mm Edge Probe With LED Indicator And Beep, Hardened Stylus Ball Ø10 mm - Metav IndustryLine
Take advantage of the combination of compact design, clear visual and audible alignment feedback, and a hardened Ø10 mm contact ball for repeatable set‑ups; order the device directly via Metav Werkzeuge or contact our consultants for application advice. Edge Finder M208.091 — Short 103 mm probe with LED indicator and audible signal (Metav IndustryLine) The Edge Finder M208.091 is a compact, short‑reach probe designed for precise alignment of workpiece reference faces, edges and hole centres in machining and inspection environments. Short 103 mm probe length LED visual indicator and audible signal Hardened Ø10 mm contact ball Battery supplied, ready to use Precision where space is limited and accuracy matters The short 103 mm body gives a favourable balance between reach and stiffness, making the device ideal for confined set‑ups where repeatable measurements are required. The hardened contact ball with Ø10 mm diameter provides a defined contact point that resists wear and preserves repeatability across multiple measurements. As a compact probe, it supports quick alignment tasks on milling machines and drill rigs while maintaining control over contact geometry and measurement consistency. Fast, unambiguous feedback to speed up set‑ups Equipped with a clear LED indicator and an audible signal, the probe delivers immediate confirmation when a contact event occurs. This dual signalling reduces guesswork during alignment and shortens cycle times by allowing operators to act on a clear, synchronous cue. The fact that a battery is included means the unit arrives ready for use, avoiding delays from additional procurement and ensuring a swift integration into existing processes. Robust contact design for dependable everyday use Constructed with a hardened contact ball, the probe is engineered for sustained contact without rapid degradation, supporting consistent results in routine workshop and production environments. The lightweight build (approximate weight 0.2 kg) eases handling and mounting, while the short‑version format minimises overhang and potential deflection—factors that contribute to improved measurement reliability. Classified as a 3D probe category device, it is suited for alignment and referencing tasks across a wide range of metalworking applications. For compact and reliable edge alignment choose the Metav IndustryLine Edge Finder M208.091; contact Metav Werkzeuge for tailored advice at info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number: M208.091 GTIN: 4054469104430 Category: 3D probe Customs tariff number: 84669340 Facts Probe length: 103 mm Contact ball: Ø10 mm Weight: 0.2 kg Battery: included Special features LED indicator and audible signal Hardened contact ball material Short version for compact set‑ups Suitable for alignment of reference faces, edges and hole centres Manufacturer: Metav IndustryLine FAQ How is contact indicated during alignment with this edge finder? The unit provides both a visual LED indicator and an audible signal so that each contact event is immediately recognisable when using the Edge Finder M208.091. What is the contact geometry and why does it matter? The probe uses a hardened Ø10 mm contact ball, which defines a small, precise contact point; this geometry reduces wear and improves repeatability during repeated referencing operations. Is the device ready to use on delivery? Yes, the Edge Finder M208.091 is supplied with a battery included, allowing immediate use after unpacking. For which applications is this probe suitable? This short‑version edge finder is intended for alignment tasks such as finding edges, reference faces and hole centres in machining and inspection workflows where compactness and repeatable contact are required. Who manufactures this edge finder? The product is supplied under Metav IndustryLine and stocked by Metav Werkzeuge; refer to the manufacturer details below for full contact information. Manufacturer / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
160 mm Edge Probe With LED Indicator And Audible Signal, Long Version - Metav IndustryLine
Take advantage of precise, repeatable alignment combined with visible and audible confirmation for faster set‑ups and fewer rejected parts; the hardened Ø10 mm probe ball and 160 mm long reach ensure robust contact and extended access on fixtures and machine tables. Order directly via Metav Werkzeuge or consult the specialists for application advice. Edge probe M208.093 — 160 mm edge probe with LED indicator and audible signal (Metav IndustryLine) The Edge probe M208.093 is a long‑reach 3D edge probe intended for accurate alignment of reference faces, edges and hole centres on machine tools, fixtures and setup stands. LED indicator with audible signal 160 mm long version for extended reach Hardened probe ball Ø10 mm Battery included Faster set‑up through visible and audible confirmation The integrated LED indicator and audible signal provide immediate confirmation when contact is made, reducing the need for repeated approach cycles and speeding up spindle or table set‑up procedures. Clear feedback cuts machine idle time and supports consistent offsets across multiple workpieces, which contributes to higher machine utilisation and lower scrap rates. The visible signal also helps during low‑light setups and when the probe is mounted in confined positions. Robust contact geometry for repeatable measurements A hardened probe ball with a diameter of Ø10 mm gives a defined contact surface that resists wear and maintains repeatability over many cycles. The long‑reach 160 mm configuration accesses deep bores and recessed features while keeping the measuring head sufficiently stiff for reproducible results. The overall mass of 0.27 kg balances stiffness and handling for fixture mounting, ensuring reliable contact without excessive deflection. Workshop integration and immediate readiness Delivered with a battery included, the probe is ready for immediate use and straightforward to integrate into existing workflows or mounting rigs. Compatibility with stands (stativ) allows flexible positioning for manual checks or pre‑set operations, and the compact design supports use on machine tables and in inspection stations. Combined with Metav’s supply chain and technical competence, this probe offers a pragmatic route to faster, more confident set‑up routines in production and toolroom environments. Contact Metav Werkzeuge for tailored technical advice, compatibility verification or to request the detailed datasheet for the Metav IndustryLine Edge probe M208.093. Technical data Article number: M208.093 GTIN: 4054469104454 Tariff code: 84669340 eClass: 21170311 ETIM: EC000029 Dimensions & figures Length: 160 mm Probe tip diameter: Ø10 mm Weight: 0.27 kg Battery: included Special features Probe ball hardened LED indicator and audible signal Long version for extended reach Compatible with stands (stativ) Brand: Metav IndustryLine FAQ Is the edge probe suitable for aligning hole centres? Yes. The Edge probe M208.093 is designed to locate edges and hole centres reliably; the hardened Ø10 mm probe ball provides a consistent contact point for precise centre finding. Does the probe require any accessories to operate? A battery is included so the probe is ready for immediate operation; additional mounting adapters or stands may be selected depending on the machine or fixture configuration. How does the LED and audible signal improve set‑ups? The combined visual and audible confirmation reduces the need for microscope checks or repeated approaches, improving throughput and reducing the risk of damage during probing. Can the probe be used on a stand or fixture? Yes. The M208.093 long version is compatible with stands (stativ) and common fixture mounts to allow flexible positioning for manual or semi‑automated set‑ups. What level of wear resistance is provided by the probe tip? The probe ball is hardened, which improves wear resistance and supports consistent repeatability over extended use. Manufacturer / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
Ø10+4 mm Edge Probe Rotating Spindle TiN-Coated Antimagnetic, Mount 10 mm - Metav IndustryLine
Take advantage of the combination of a TiN-coated contact tip, a rotating spindle and a compact 10 mm mounting shank for fast, reproducible edge detection; order the probe directly via Metav Werkzeuge or consult our specialists for integration advice. M208.086 edge probe — TiN-coated, rotating spindle, Ø10+4 mm (non-magnetic) by Metav IndustryLine The M208.086 edge probe is a compact 3D contact probe designed for precise alignment and reference measurements on toolrooms, inspection rigs and coordinate measuring equipment, featuring a rotating spindle and a durable TiN-coated contact surface. TiN-coated tip for enhanced wear resistance Rotating spindle for flexible contact direction Non-magnetic design for ferromagnetic environments 10 mm mounting shank with Ø10+4 mm contact tips Faster, more reliable reference measurements with a coated contact tip The rotating spindle and the TiN coating on the contact surfaces reduce wear and help preserve repeatability during frequent set-ups. A wear-resistant coating like TiN (titanium nitride) extends tip life under repetitive contact and slight abrasion, which reduces downtime for replacements. The probe’s compact construction keeps inertia low, enabling stable touches that translate into consistent reference points for subsequent machining or inspection operations. This results in measurable time savings during tool or workpiece alignment and contributes to a more predictable production flow. Flexible alignment options thanks to a rotating spindle and compact shank A rotating spindle allows the probe to make valid contact at varying approach angles without changing the holder, which is particularly beneficial when working with complex fixtures or angled faces. The 10 mm mounting shank is compatible with standard holders and quick‑change systems commonly used in inspection benches and CMM accessories. The contact geometry indicated by Ø10+4 mm provides defined contact radii for edge and bore-centre detection, helping to convert single touches into accurate datum definitions. These features combine to reduce set-up complexity and increase throughput in repetitive measurement tasks. Non-magnetic construction supports work on ferrous parts The probe’s non-magnetic design ensures that readings remain unaffected when used near ferromagnetic components or magnetic clamping systems. In practice, this means improved measurement integrity when aligning steel or iron workpieces, avoiding the typical disturbances that can arise from magnetic interaction. The overall lightweight design (approx. 0.11 kg) and compact length support rapid handling and precise placement in confined setups, while the robust contact surfaces maintain performance over longer service intervals. Practical robustness and workshop compatibility Manufactured to suit production and inspection environments, the probe offers a balance of robustness and serviceability. The TiN-coated contacts resist scratching and maintain geometry under frequent use; the rotating spindle mechanism is engineered for repeated indexing without losing positional stability. The design suits both quick routine checks and incorporation into automated measurement sequences, providing a blend of mechanical simplicity and dependable performance that supports continuous operations on a shop floor or in a metrology room. Choose the Metav IndustryLine M208.086 for dependable, wear-resistant edge detection — contact Metav Werkzeuge in Emmerich for tailored advice and supply at info@metav-werkzeuge.com or +49 2822 7131930 Technical data Article number: M208.086 SKU: M208.086 GTIN: 4054469104423 Tariff number: 84669340 Facts Weight: 0.11 kg Overall length: 94 mm Mounting shank: 10 mm Contact geometry: Ø10+4 mm Special features TiN-coated contact surfaces Rotating spindle for variable contact direction Non-magnetic construction Category: 3D probe / edge probe FAQ What applications is this probe suitable for? The probe is intended for edge detection and reference alignment in inspection benches, small CMMs and fixture set-ups; the M208.086 combines a rotating spindle and TiN-coated contacts for reliable datum acquisition. How does the TiN coating benefit workshop use? TiN-coated contact surfaces provide improved wear resistance and preserve contact geometry under frequent touches, so the M208.086 maintains repeatability and reduces the need for tip replacement. Can the probe be used near magnetic clamping systems? Yes. The non-magnetic design avoids magnetic interference with measurements, making it suitable for use close to ferromagnetic workpieces and magnetic fixtures. What mounting interface does the probe use? The probe uses a 10 mm mounting shank compatible with standard holders and quick-change adapters, allowing straightforward integration into existing inspection or tooling systems. Is the spindle adjustable for angled contacts? The rotating spindle enables flexible contact directions without the need to change the holder, supporting alignment on angled faces and complex geometries. Manufacturer / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
Set reference points quickly with a 3D touch probe
The 3D touch probe (also referred to as a 3D probe or coordinate measuring probe) is a high-precision measuring device designed for use in CNC machining to align workpieces and set machine zero points. It records contacts in the X, Y and Z axes and converts physical touches into actionable machine data, replacing lengthy manual measurement routines.
How the probe works and where it helps most
A typical 3D probe consists of a tactile head with a replaceable stylus ball mounted on a sensitive spring mechanism. When the stylus ball contacts a feature, the deflection is detected and transmitted either mechanically (for example via a dial indicator) or as an electronic signal to the machine control. Unlike a simple edge finder, the 3D probe is static and highly sensitive, enabling full geometric referencing of edges, bore centres and planes directly on the machine table. This makes the probe indispensable for precision part production and in-process quality checks.
Clear production advantages you can measure
- Saves set-up time by enabling direct zero-point setting in the CNC control, eliminating manual rework.
- Improves consistency with repeatability in the range of a few micrometres, reducing scrap and rework.
- Expands in-machine inspection: planarity checks, bore spacing and feature location without removing the part.
- Protects tooling and probe with integrated collision protection such as mechanical shear points or electronic monitoring.
- Flexible configuration thanks to the replaceable stylus ball and modular probe heads.
Why Metav is the practical partner for precision tools
Metav supplies the 3D probe solutions sought by workshops and production facilities that prioritise reliability and efficiency. As a precision partner based in Emmerich, Metav combines decades of expertise with a wide offering, acting as a quality filter for the European market. With over 48,000 customers and a catalogue exceeding 250,000 products, Metav supports straightforward sourcing and dependable delivery from stock to the shop floor.
In brief
A 3D touch probe converts contact points in three dimensions into precise machine references, bridging production and in-process quality control to speed up set-up, raise throughput and ensure repeatable results.
FAQ
What production tasks are best suited to a 3D touch probe?
A 3D touch probe is ideal for zero-point setting, locating edges and bore centres, verifying planarity and measuring hole spacing directly on the machine, streamlining both machining and in-process inspection workflows.
How does a 3D probe transmit measurement data to the machine?
The 3D probe registers stylus deflection via a sensitive spring mechanism; the signal is then forwarded mechanically or as an electronic output into the CNC control for immediate use in setting offsets and coordinates.
What precision can I expect from a 3D touch probe?
High-quality 3D probes operate with repeatability on the order of a few micrometres, making them suitable for precision machining and tight-tolerance production.
How does collision protection work for a coordinate measuring probe?
Collision protection typically combines mechanical safety features, such as designed shear points, with electronic monitoring that detects excessive deflection and prevents damage to the probe and tooling.
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