XPMT 150512 AH9030 Wendeplatten - Tungaloy

Benefit from the combination of PVD-coated AH9030 carbide for durable edge life, a DJ chipbreaker that secures stable chip formation and a 1.2 mm corner radius for consistent dimensional control; order the XPMT150512R-DJ AH9030 insert directly via Metav Werkzeuge or ask our consultants if needed.

XPMT 150512 AH9030 XPMT150512R-DJ – PVD-coated carbide insert with DJ chipbreaker for indexable full-boring systems by Tungaloy

XPMT150512R-DJ AH9030 is an indexable insert designed for replaceable-plate full-boring systems, optimised for general drilling applications where edge stability and predictable chip control are required

• PVD-coated carbide for wear resistance
• 1.2 mm corner radius for dimensional control
• Cylindrical hole with single-side countersink
• DJ chipbreaker for stable chip formation

Efficient, predictable machining with a focused edge design

The PVD-coated AH9030 cemented carbide grade and the DJ chipbreaker deliver high stability at the cutting edge, which translates into repeatable hole diameters and reduced process variance. The combination of a hard PVD coating and a tough substrate reduces flank wear and the risk of edge chipping under interrupted cuts. For production-focused operations this means fewer reworks and a more reliable cycle time, as the insert maintains cutting geometry over longer periods compared to uncoated grades.

Robust build and secure seating for process safety

A precisely formed cylindrical hole with a single-side countersink (40°–60°) ensures consistent seating and clamping in the drill body, reducing the likelihood of vibration-related wear. The insert’s 1.2 mm corner radius and 11° relief angle support both edge strength and acceptable surface finish in general drilling tasks. The use of a specialised insert form improves chip evacuation when combined with suitable coolant strategies, enhancing process security and reducing the chance of unexpected tool failure.

System compatibility that simplifies tooling decisions

The insert belongs to the TungDrillTwisted family and is intended for use with TDX drill bodies in an indexable full-boring system. The ISO designation 150512 and the plate size 15 facilitate straightforward matching to compatible holders and machine setups. Selection should be based on the intended diameter, L/D ratio and machine spindle: matching insert geometry, the correct clamping screw and the corresponding TDX holder ensures reliable performance and repeatable results.

Practical handling and application guidance for workshop use

The indexable concept keeps tool setup efficient: replacement of the insert restores cutting geometry without regrinding, which reduces downtime. The system typically comprises the TDX/C-TDX drill body, the XPMT insert, clamping screws and key, so users can perform insert changes quickly and safely. For best results, pair this grade with cutting parameters adapted to the workpiece material and ensure secure torque on the clamping screw to maintain consistent seating and chip control.

Discuss specific cutting data and availability for the Tungaloy XPMT150512R-DJ AH9030 insert with Metav Werkzeuge, or request tailored recommendations for machining parameters and holder compatibility via info@metav-werkzeuge.com or by calling +49 2822 7131930

Technical Data

• Article number: 6718255
• Manufacturer SKU: TUN6718255
• Model series: TungDrillTwisted
• Insert designation: XPMT150512R-DJ AH9030

Facts

• Corner radius: 1.2 mm
• Relief (free) angle: 11°
• ISO code: 150512
• Plate size: 15

Special features

• PVD-coated AH9030 cemented carbide
• DJ chipbreaker
• Cylindrical hole with single-side countersink (40°–60°)
• Special plate form for indexable full-boring systems
• Compatible with TDX/C-TDX drill bodies; system includes clamping screws and key

FAQ

What materials is this insert suited for?
The XPMT150512R-DJ AH9030 insert is a PVD-coated carbide grade intended for general drilling; material suitability depends on workpiece and cutting data, and Metav Werkzeuge can advise on matching the AH9030 grade to specific steels and alloys.

How does the DJ chipbreaker affect machining?
The DJ chipbreaker on this indexable insert promotes controlled chip formation and evacuation, improving process stability and reducing the risk of jamming or irregular chip shapes when used with the correct holder and coolant strategy.

Which drill bodies are compatible with this insert?
This insert is designed for use in TDX/C-TDX drill bodies as part of the TungDrillTwisted indexable full-boring system; ensure the holder is specified for ISO 150512 plates and the TDX interface.

What does the cylindrical hole and countersink provide?
The cylindrical hole with a single-side countersink (40°–60°) ensures secure seating and repeatable clamping, which contributes to vibration resistance and consistent machining performance in the drilling system.

How often should the insert be replaced?
Insert life depends on material, cutting parameters and operating conditions; replace the insert when wear or edge damage affects hole tolerance or surface finish—Metav Werkzeuge can provide guidance based on observed wear patterns.

Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.