Smart weighing solutions for Industry 4.0 that boost process reliability
Industry 4.0 system solutions connect precision weighing hardware with enterprise control layers to deliver automated, real-time weight data for manufacturing and logistics, enabling seamless integration into ERP and MES environments while supporting PLC-driven process control. These IoT-enabled weighing systems range from compact digital weigh transmitters that convert analog load-cell signals into high-precision digital outputs to fully networkable IoT weighing platforms for production lines and laboratories, offering enhanced traceability and reduced manual input. By automating data transfer and integrating with production recipes and material flows, manufacturers achieve greater efficiency, consistent quality control and lowered error rates through continuous, automated monitoring of filling and dosing processes.
350 g Digital Weighing Platform 1 mg Readability, USB Power, Windshield, IoT Ready - KERN
Benefit from the combination of IoT-ready connectivity, 1 mg readability and compact dimensions for reliable, efficient weighing in tight production environments. Order the KERN KDP 300-3 weighing platform directly via Metav Werkzeuge or ask our consultants if needed. KERN KDP 300-3 universal weighing platform — compact, digital connectivity KERN KDP 300-3 is a compact digital weighing platform designed for integration into automated process chains and precise quality-control tasks in industrial and laboratory environments. IoT-ready for process integration 1 mg readability for precise results PRE-TARE and programmable units BalanceConnection software included Streamline data flow across production systems The platform is IoT-ready and supports the KERN Communication Protocol (KCP), enabling straightforward integration with industrial controllers and PC-based systems. This capability ensures that measured values are exported as digital, reconciled data, reducing manual transcription and the risk of errors. With the included BalanceConnection software, values can be displayed prominently on a PC and passed to other applications, saving time and resources while improving traceability. Deliver accurate, repeatable measurements for quality control Designed for fine measurements, the device offers 1 mg readability, 2 mg reproducibility and a linearity of ±5 mg, making it suitable for sensitive weighing tasks and process control. The platform uses a strain gauge weighing system and a conductive-coated plastic weighing plate to ensure stable results. These specifications translate into dependable measurement performance for calibration, formulation and filling checks where high resolution is essential. Flexible operation tailored to production needs A range of practical functions supports diverse workflows: PRE-TARE for manual deduction of known container weights, freely programmable display units (for example g/m or g/m²), and standard inclusion of a windshield to reduce draft-related fluctuations. Although no integrated display is present, the platform connects to tablets or PCs to leverage existing apps and interfaces, allowing familiar operation and customisable visualisation of data. Power is supplied via USB with a separable mains adapter for straightforward installation. Compact design that fits into small workspaces With a small footprint and modest net weight, the platform is built for tight benches and mobile stations. The enclosed weighing chamber and compact housing contribute to consistent results even in constrained environments, while operating limits of 5 °C–35 °C and a maximum relative humidity of 80% ensure reliable performance under common workshop and laboratory conditions. The unit’s balanced combination of precision, connectivity and space efficiency makes it a practical choice for modern manufacturing and testing workflows. Contact Metav Werkzeuge today for bespoke integration advice on the KERN KDP 300-3 weighing platform and to discuss how its digital features can be configured for your process chain. Technical Data Article number: KDP SKU: KDP.300-3 GTIN: 4045761232303 Manufacturer: KERN Country of origin: CN Category: Industrial scales Facts Weighing range: 350 g Readability: 0.001 g Reproducibility: 2 mg Linearity: ±5 mg Weighing plate diameter: 105 mm Weighing plate dimensions: 165 × 165 × 73 mm Housing dimensions: 165 × 166 × 75 mm Weighing chamber (W × D × H): 146 × 146 × 80 mm Net weight: 1.04 kg Operating temperature: 5 °C–35 °C Max. relative humidity: 80% Input voltage: 100 V–240 V, 50 / 60 Hz Display: none Weighing system: strain gauge Special features IoT-ready digital platform KERN Communication Protocol (KCP) compatible BalanceConnection software included PRE-TARE function Programmable display units (e.g. g/m) Windshield included USB power with separable mains adapter WLAN and Ethernet not combinable Compatible with KERN EasyTouch FAQ What is the smallest weight increment the platform can indicate? The KERN KDP 300-3 weighing platform indicates in increments of 1 mg (0.001 g), with reproducibility of 2 mg and linearity ±5 mg. Can the platform be connected to a PC or industrial controller? Yes. The unit is IoT-ready and supports the KERN Communication Protocol (KCP) for direct connection to PCs, PLCs and other digital systems, enabling centralised data capture. Is any software supplied for data handling? BalanceConnection software is included for the KERN KDP 300-3, allowing calibration, large-format value display on a PC and transfer of data to other applications. Does the device include a protective shield for drafts? Yes. A windshield is supplied as standard to reduce environmental disturbances during precise weighing operations. What power options are available for the platform? The platform is powered via USB and shipped with a separable mains adapter compatible with 100 V–240 V, 50 / 60 Hz. Metav Werkzeuge, Emmerich am Rhein, Germany — Email: info@metav-werkzeuge.com — Phone: +49 2822 7131930 — WhatsApp: +49 170 2837271
18-32 Vdc Evaluator Unit For Panel Mount, LCD 7.62mm Digits, 0.1 μV/d Sensitivity - KERN
Take advantage of a compact, cabinet-ready evaluation unit that combines high sensitivity and clear visual feedback for dependable weighing processes; its low power draw and robust operating range support continuous industrial use. Order the unit directly via Metav Werkzeuge or contact our consultants for tailored advice. KERN CE.HSA – Evaluation unit for control cabinet installation, LCD display 7.62 mm The CE.HSA is a compact evaluation unit designed for installation in control cabinets, providing precise weight-signal processing for industrial scales and measurement systems. Compact form factor 101x120x22.5 mm High sensitivity 0.1 μV/d LCD display with 7.62 mm digits Wide supply 18–32 Vdc, 4 W max Space-saving integration for control panels The compact housing (101x120x22.5 mm) makes the CE.HSA ideal where panel space is limited. Designed specifically for mounting in control cabinets, this evaluation module supports tidy wiring runs and a professional installation that reduces clutter. The compact form factor minimises panel modification, speeds up assembly and contributes to a cleaner layout for switchgear and weighing racks. Built for the industrial environment, the module integrates with standard weighing systems and is a practical choice for production lines that value efficient use of space and straightforward maintenance. Precision signal processing that supports quality control Equipped with a sensitivity of 0.1 μV/d and selectable rated excitation values (1 / 1.5 / 2 / 2.5 / 3 mV/V), the unit translates even small load-cell signals into stable weight data. For customers unfamiliar with the terms: mV/V denotes the millivolt output per volt of excitation from a load cell; a finer sensitivity allows detection of smaller weight changes, improving batch consistency and process control. The evaluated output ensures reliable readings for statistical process control and reduces rework caused by marginal measurement errors, delivering measurable benefits in quality assurance and throughput. Clear readout and robust electrical performance The LCD display with 7.62 mm digit height ensures readable values at a glance from typical operator positions, while the module’s low energy consumption (18–32 Vdc; 4 W max) eases integration into existing 24 VDC installations. Operational capability from -10°C to 40°C supports indoor industrial environments without additional climate control. The available input ranges and rated signal options facilitate compatibility with a wide variety of load cells and weighing sensors, helping to reduce the need for extra converters or signal conditioners and simplifying commissioning. Reliable supply chain and fit for industrial weighing Manufactured by KERN and originating from the Netherlands, this evaluation unit matches the demands of industrial scales and weighing applications. The model is optimised for continuous use in production and logistics environments and is suitable for integration into existing weighing architectures. Choosing components that combine compact dimensions, precise signal handling and robust electrical specs contributes to predictable uptime and easier inventory planning, particularly when ordered through a supplier that focuses on workshop-grade metrology solutions. Contact Metav Werkzeuge in Emmerich to discuss the KERN CE.HSA for panel integration and ensure precise signal processing tailored to the application Technical Data Article number / SKU: CE.HSA Manufacturer: KERN GTIN: 4045761236035 Country of origin: NL Commodity code: 84239010 Data Dimensions (housing, without removable parts): 101x120x22.5 mm Weight: 0.15 kg Power supply: 18–32 Vdc; 4 W max Operating temperature: -10°C to 40°C Sensitivity: 0.1 μV/d Rated excitation: 1 / 1.5 / 2 / 2.5 / 3 mV/V Display digit height: 7.62 mm Special features Designed for installation in control cabinets LCD display Intended for use with industrial scales ECLASS: 21170401 FAQ What environments is this evaluation unit suitable for? The CE.HSA is intended for indoor industrial environments and control cabinets; it operates reliably between -10°C and 40°C and is optimised for standard weighing installations. Which supply voltage is required for installation? The unit requires a DC supply of 18–32 Vdc and consumes up to 4 W, making it compatible with common 24 VDC industrial supplies. How precise are the measurements from this module? With a sensitivity of 0.1 μV/d and selectable rated excitation values, the evaluation unit provides the resolution needed for fine load-cell signals and consistent weight readings. Is the display readable from a distance on the control panel? The LCD features 7.62 mm digits, offering clear visibility for operators at standard cabinet viewing distances. Can this unit be integrated with existing load cells? Yes. The rated excitation options (1–3 mV/V) and signal compatibility support connection to a wide range of load cells used in industrial weighing systems. Metav Werkzeuge, Emmerich am Rhein, Germany · info@metav-werkzeuge.com · +49 2822 7131930 · WhatsApp +49 170 2837271
USB/RS-232 Digital Weight Transmitter 10 Hz, USB Power, DIN Rail/Wal‑Mount, IoT Ready - KERN
Benefit from precise, network-ready weighing data and flexible interfaces: the combination of USB/RS-232 connectivity, IoT-ready operation and DIN-rail mounting simplifies integration into production lines and conveyor systems. Order the device directly via Metav Werkzeuge or contact our consultants for configuration support. KERN YKV-01 — Digital weigh transmitter with USB & RS-232, IoT-ready The KERN YKV-01 is a compact digital weigh transmitter designed for industrial scales and automated weighing systems, enabling fast data capture and reliable transfer to computers, PLCs and networked applications. IoT-ready for Industry 4.0 USB and RS-232 interfaces DIN-rail and wall mounting Configurable transmission formats Seamless data flow for automated production The transmitter delivers fast, configurable data transfer, making it suitable for integration into automated lines and process control systems. With native USB and RS-232 interfaces and freely configurable transmission formats, measurement values can be forwarded directly to PCs, PLCs or MES environments. The included software allows calibration, large-format display and export of results into common enterprise systems such as SAP and Oracle, reducing manual transcription and improving production traceability. Compact, robust design that fits industrial spaces Engineered for demanding environments, the unit combines a small footprint ()100×140×36 mm() with a lightweight construction of )0.33 kg(), so it fits neatly in control cabinets or on mounting rails. The plastic die-cast housing resists everyday workshop stresses while permitting both DIN-rail and wall mounting for flexible installation. Power is supplied via USB with a detachable power adapter and included EURO/UK/US adapters, eliminating the need for internal batteries and simplifying service routines. Rated for operation between -10°C and 40°C, the transmitter is suitable for a wide range of industrial settings. Accurate signals and simple configuration for reliable throughput Measurement tasks are handled with essential functions such as weigh and tare, while a measurement frequency of 10 Hz ensures smooth value updates for moving loads on conveyors. The bundled configuration tools enable fast setup and adjustment without specialised equipment, and compatibility with KERN weighing platforms streamlines roll-out across multiple stations. By converting raw readings into ready-to-use formats, the system reduces error sources and supports faster, more economic process control—reflecting a practical approach to Industry 4.0 integration and operational efficiency. For tailored advice on system integration and to procure the KERN YKV-01 through Metav Werkzeuge in Emmerich, contact our consultants by eMail at info@metav-werkzeuge.com or by phone on +49 2822 7131930 Technical Data Article number: YKV-01 Manufacturer: KERN GTIN: 4045761215290 Origin country: CN Facts Dimensions: 100×140×36 mm Weight: 0.33 kg Measurement frequency: 10 Hz Input voltage: 100 V - 240 V, 50 / 60 Hz Operating temperature: -10°C–40°C Special features Material: Plastic Data output: USB + RS-232 Power: USB with detachable power supply Included adapters: EURO; UK; US Mounting: Wall and DIN-rail Functions: Weigh, tare Configuration software included Compatible with all KERN weighing platforms No battery FAQ Is the transmitter compatible with existing KERN platforms? Yes. The KERN YKV-01 is designed for compatibility with KERN weighing platforms and can be connected to existing load cells and platforms without additional converters. Which interfaces are available for data transfer? The device provides USB and RS-232 outputs; transmission formats are freely configurable to match controller or PC requirements. Can the unit be powered from the USB port? Yes. The KERN YKV-01 is powered via USB and ships with a detachable power supply plus EURO, UK and US adapters. Is the transmitter suitable for conveyor-belt applications? Yes. With a 10 Hz measurement rate and configurable output, the transmitter supports dynamic weighing and data forwarding on conveyor systems and production lines. What mounting options are available? The unit supports both DIN-rail and wall mounting for flexible placement within control cabinets or on machine frames. Does the package include configuration tools? Yes. The KERN YKV-01 includes configuration software for calibration, large-format display and data export to other applications. Manufacturer: KERN — Dealer: Metav Werkzeuge, Emmerich am Rhein — Email: info@metav-werkzeuge.com — Tel: +49 2822 7131930
Streamline production with industry 4.0 weighing systems
Industry 4.0 weighing systems (also referred to as iot weighing systems or connected weighing platforms) combine precise mechanical measurement with cloud-ready electronics to deliver automated, networked weighing for modern factories. These solutions cover both weighing applications at process points and complete system solutions for integration into production lines and laboratory environments.
How these systems work and where they help most
industry 4.0 weighing systems use embedded IoT modules and advanced communication interfaces to transfer weight data bidirectionally and in real time. digital weigh transmitters convert analogue signals from load cells into high-resolution digital data that can be fed directly into ERP, MES or PLC environments. Typical use cases include automated dosing and batching, inline filling and dynamic quality checks, where continuous, error-free measurement is essential for process control.
Tangible benefits for everyday production
- Reduced manual effort and errors through automatic data transmission to ERP and MES
- Faster cycle times and lower setup effort by integrating weighing into automated control loops
- Consistent product quality via continuous monitoring of material flows and recipe execution
- Flexible deployment: compact transmitters for machine-level integration and standalone connected weighing platforms for line or lab use
- Future-proofing: cloud-ready interfaces that enable process analytics and traceability
Why Metav is the practical choice for implementation
Metav stands for the democratisation of precision: decades of expertise combined with a curated catalogue make industry 4.0 weighing systems accessible to workshops and production sites alike. From Emmerich’s quality-filtered stock, Metav supplies reliable, ready-to-integrate components and platforms. With more than 48,000 customers and an assortment exceeding 250,000 items, Metav reduces supplier complexity while ensuring dependable delivery and selection for connected weighing solutions.
Technical data at a glance
- IoT-capable modules for bidirectional, real-time data transfer
- Digital weigh transmitters converting analogue load-cell signals to digital outputs
- direct interfaces to ERP, MES, PLC systems
- standalone connected weighing platforms for production line or laboratory use
- engineered for automated monitoring of material flows, complex recipes, and dynamic filling processes
- designed to merge robust mechanical metrology with cloud-ready IT infrastructure
FAQ
What distinguishes industry 4.0 weighing systems from conventional scales?
industry 4.0 weighing systems provide real-time, bidirectional data exchange via IoT-capable modules and digital weigh transmitters, enabling direct integration with ERP, MES and PLC systems — unlike autonomous conventional scales that require manual reading and entry.
Can connected weighing platforms be integrated into existing automation?
Yes. connected weighing platforms and iot weighing systems are designed for seamless connection to existing control environments and can feed weight data directly into MES and PLC workflows for automated dosing, batching and quality checks.
Which process steps benefit most from these weighing applications?
Automated dosing and batching, inline filling, recipe-controlled mixing and continuous material-flow monitoring benefit most, since industry 4.0 weighing systems eliminate manual entry and enable precise, repeatable control.
Why choose Metav for industry 4.0 system solutions?
Metav offers a broad, quality-filtered selection from Emmerich, backed by decades of expertise and a large customer base; this makes Metav a reliable partner for sourcing connected weighing platforms and iot weighing systems that are ready for industrial integration.
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