Precision disc cutters for deep, narrow grooves
Disc cutters are rotary milling tools designed to produce deep, narrow grooves, long slots or separation cuts with high precision and economy, and they are especially valuable when machining tough or heat-resistant materials where chip evacuation is critical. Standard versions rely on external coolant nozzles, which can be blocked in deep cuts, whereas disc cutters with internal coolant channels deliver lubricant directly to the cutting edges to control temperature and flush chips; this ensures reliable chip removal, prevents chip jamming and reduces the risk of sudden tool breakage during demanding slotting operations. Key benefits include improved tool life, consistent surface quality and secure process stability when machining narrow, deep features using a disc cutter with integrated coolant.
100mm Disc Cutter CCMT 0602 Compatible 32mm Arbor 8mm Cutting Height 12 Inserts - Teknik Makina
Take advantage of the combination of precise cutting capacity and quick insert changes for reliable milling throughput; the 100 mm diameter and compatibility with CCMT 0602 inserts ensure efficient material removal and straightforward maintenance. Order the DF160TM directly via Metav Werkzeuge or consult our specialists for application advice. DF160TM — Indexable disc cutter, 100 mm diameter, 32 mm arbor (Teknik Makina) The DF160TM is an indexable disc cutter designed for medium‑duty milling and slotting operations, engineered to accept CCMT 0602 inserts for rapid tool reconditioning in workshop and production environments 100 mm diameter for broad milling passes 32 mm arbor for firm toolholder connection Accepts CCMT 0602 indexable inserts 12 teeth with 8 mm cutting height Faster material removal with predictable chip control The disc cutter delivers consistent performance during face and slot milling thanks to its 100 mm diameter and 12 teeth, which combine to increase the effective cutting surface and reduce the number of passes required. Using indexable inserts means that worn cutting edges can be replaced in seconds, restoring cutting geometry without regrinding; this keeps machine downtime to a minimum and improves overall equipment effectiveness. The design supports steady chip evacuation and helps maintain cut quality across longer production runs, so milling cycles run more predictably and with fewer interruptions. Secure mounting and easy insert fixation for reduced setup time A 32 mm arbor gives a robust connection to standard toolholders, reducing runout and improving stability at the cutting edge. Insert retention is achieved with a Torx screw M2.5x7, tightened with a T08 key, which ensures a reliable clamp force for repeatable positioning of each insert. The tool’s compact mass (approx. 0.365 kg) facilitates quick handling and makes tool changes less strenuous for operators; replacement of individual inserts rather than the whole cutter minimises consumable costs and simplifies stock management. Versatile use and straightforward maintenance for production environments Engineered to take CCMT 0602 indexable inserts, the cutter is suited to a range of medium‑hard materials when paired with appropriate grades and geometries of insert, making it a practical choice for small batches and flexible workshops alike. The 8 mm cutting height supports modest axial engagement while maintaining chip control and surface finish. Routine upkeep is limited to insert replacement and periodic inspection of the Torx fasteners, allowing maintenance schedules to remain lean and predictable and supporting continuous operation in a manufacturing setting. For dependable milling performance choose the Teknik Makina DF160TM with its 100 mm cutting diameter — contact Metav Werkzeuge for expert guidance and reliable supply from Emmerich. Technical data Article number: DF160TM Manufacturer: Teknik Makina Product: Indexable disc cutter Numbers / Core technical data Diameter: 100 mm Arbor / shank diameter: 32 mm Cutting edges / teeth: 12 Cutting height: 8 mm Weight: 0.365 kg Design / Special features For CCMT 0602 indexable inserts Torx screw M2.5x7; Torx key T08 Designed for disc milling and slotting operations FAQ Which inserts fit this cutter? The DF160TM is designed for CCMT 0602 indexable inserts; selecting the appropriate grade and geometry will depend on the material and cutting strategy. What arbor size is required? The cutter uses a 32 mm arbor / shank diameter for a secure connection to compatible toolholders. How many cutting edges and what cutting height does it have? This disc cutter features 12 teeth and an 8 mm cutting height for efficient material removal and good chip control. Is the tool suitable for CNC machining? Yes, the DF160TM is suitable for CNC and manual milling environments where indexable insert technology and quick insert changes benefit production flow. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; +49 2822 7131930; eMail: info@metav-werkzeuge.com
100mm Disc Milling Cutter 8 Inserts 16mm Cutting Height 32mm Shank - Teknik Makina
Take advantage of the combination of consistent machining performance, simple insert compatibility and secure clamping for reliable small-batch production. Order directly via Metav Werkzeuge or consult the team for setup and insert recommendations. Teknik Makina Disc Cutter DF096TM — 100 mm diameter, for SCMT 1204 inserts The Teknik Makina Disc Cutter DF096TM is an indexable milling cutter for peripheral and slotting operations, designed to accept SCMT 1204 inserts and to be mounted with a 32 mm bore for workshop and CNC applications 100 mm diameter for wide cuts Accepts SCMT 1204 indexable inserts Eight cutting edges for balanced removal 32 mm bore with secure M5x12 Torx fixing Increased productivity through balanced cutting geometry The DF096TM disc tool uses a 100 mm diameter and eight cutting edges, which spreads chip load and reduces the number of passes required for many milling tasks. The combination of multiple indexable seats and a 16 mm cutting height enables deeper engagement per pass where the machine and process allow, improving material removal rates. For production environments that prioritise throughput, the disc design helps maintain stable cutting conditions and consistent surface quality across repeated cycles. Secure clamping and easy insert handling for reduced downtime A robust mounting interface with a 32 mm bore and retention via M5x12 Torx screws (Torx key T20) simplifies fixture alignment and repeatable repositioning. The secure fastenings reduce micro-movement in the holder, limiting vibration and uneven wear on both the insert and the spindle. At a nominal mass of 0.353 kg, the cutter is straightforward to handle during tool changes, while the indexable insert concept keeps maintenance quick: worn edges are replaced rather than the whole cutter, cutting service time and consumable costs. Practical insert choices and machining guidance for consistent results The cutter is specified for SCMT 1204 inserts; selecting a suitable grade and chipbreaker for the workpiece and machining conditions will determine longevity and finish. For example, a tougher carbide grade favours interrupted cuts and heavier feed, while a coated grade can extend life under elevated temperatures. Feed and speed should be tuned to the machine capability and the chosen insert; starting from conservative parameters and increasing to process limits ensures safe optimisation. When in doubt about matching insert geometry or cutting data, the Metav Werkzeuge consultancy can advise on grades and feeds to align with production goals. Contact Metav Werkzeuge for tailored setup advice on the Teknik Cutting Tools DF096TM, insert selection and mounting specifications — phone +49 2822 7131930 or eMail info@metav-werkzeuge.com Technical data Article number: DF096TM Manufacturer: Teknik Makina Product: Disc cutter Diameter: 100 mm Cutting edges: 8 Insert type: SCMT 1204 Cutting height: 16 mm Bore / mounting diameter: 32 mm Torx screw: M5x12 (T20) Weight: 0.353 kg Numbers / Core technical data Diameter: 100 mm ap_mm: 24 Cutting height: 16 mm Bore: 32 mm Number of edges: 8 Weight: 0.353 kg Special features Indexable insert system (SCMT 1204) M5x12 Torx screw clamping, T20 key Balanced, multi-edge design Compact, workshop-friendly mass FAQ Which insert type fits this cutter? The cutter accepts SCMT 1204 indexable inserts; use the correct grade for the application to achieve the desired wear resistance and surface finish. What is the mounting diameter required? Mounting requires a 32 mm bore; secure the cutter with the specified M5x12 Torx screws tightened using a T20 key. How many cutting edges does the cutter provide? The tool is equipped for eight cutting edges, allowing even chip distribution and stable cutting behaviour when assembled correctly. Is the cutter suitable for quick insert replacement? Yes, the indexable system permits rapid edge changes without removing the entire tool body, reducing machine downtime. What is the cutting height and why does it matter? The 16 mm cutting height defines the maximum axial engagement of the inserts and helps determine suitable depth of cut per pass for process planning. Manufacturer / Responsible: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
100mm Face Milling Cutter 8 Inserts 12mm Cutting Height 32mm Shank - Teknik Makina
Take advantage of a robust combination of precise geometry and simple maintenance: the DF094TM delivers a 100 mm diameter cutting face with eight cutting edges and a 32 mm bore, ensuring reliable material removal and quick insert changes; order directly via Metav Werkzeuge or consult the specialists for application advice. Teknik Makina DF094TM Disc Milling Cutter — 100 mm, 32 mm bore The DF094TM disc milling cutter is an indexable cutter engineered for medium-duty milling with SCMT 09T3 inserts, suited to workshop and production environments where fast insert changes and consistent cutting performance matter 100 mm diameter for robust cutting Compatible with SCMT 09T3 indexable inserts 32 mm bore for common toolholders Eight cutting edges for increased removal rates Torx M4x11 clamping; T15 retention screw Boosted throughput from compact, focused geometry The tool's 100 mm diameter and eight cutting edges deliver a balance between cutting width and chip evacuation that supports continuous machining tasks. With an axial designation of 24 mm, the cutter is dimensioned for effective material removal per pass while keeping forces predictable for standard milling spindles. Such a geometry reduces the need for frequent depth adjustments, which translates into shorter set-up times and steadier production cycles. The construction and nominal weight of 0.477 kg also aid handling and rapid tool changes on the shop floor. Fast, safe insert changes and dependable clamping Designed for SCMT 09T3 indexable inserts, the disc cutter simplifies maintenance: inserts can be changed individually without replacing the whole head, which keeps consumable costs controlled and downtime low. Clamping uses a Torx M4x11 retention screw tightened with a T15 key, ensuring secure seating of each insert under cutting load. The result is predictable repeatability from one insert to the next and straightforward replacement routines for workshop staff who may be less experienced with indexable systems. Practical compatibility and handling advantages The 32 mm bore provides compatibility with a broad range of toolholders and arbors used in conventional milling and CNC setups. A 12 mm cutting height gives sufficient engagement for standard insert geometries, while the modular nature—accepting well-known insert sizes—means stocking spares is straightforward. Where balancing and runout matter, the simple, rigid mounting reduces vibration risk and supports consistent surface finish on workpieces without elaborate fixturing. Why this cutter suits everyday production For manufacturers seeking a pragmatic upgrade to indexable milling, this disc cutter keeps investment and logistics simple: it accepts an established insert type, uses a common clamping system and fits standard toolholders. The combination of compact mass, deliberate cutting geometry and the ability to replace inserts quickly supports continuous operation in jobbing shops and light production runs. Technical purchases are backed by Metav’s positioning as a precision partner, offering reliable supply from Emmerich and a broad spare-parts availability. For tailored technical advice on integrating the Teknik Makina DF094TM into production, contact Metav Werkzeuge in Emmerich — email info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number: DF094TM Manufacturer: Teknik Makina Diameter: 100 mm Number of cutting edges: 8 For inserts: SCMT 09T3 Facts Bore / arbor: 32 mm Cutting height: 12 mm Axial depth capability: 24 mm Weight: 0.477 kg Retention screw: M4x11 Special features Indexable insert system Torx clamping with T15 key Compatible with standard toolholders Lightweight, compact disc design FAQ Which insert type fits the cutter? The cutter accepts SCMT 09T3 indexable inserts; these inserts are widely available and allow single-edge replacement when worn. What is the required arbor size for mounting? A 32 mm bore is specified for mounting the disc milling cutter; this suits common toolholders used in milling spindles. How many cutting edges are provided and what is the cutting height? The tool is configured with eight cutting edges and a 12 mm cutting height, enabling substantial cutting engagement per pass. What retention screw and key are needed to secure inserts? Clamping uses a Torx M4x11 screw and requires a T15 key for secure tightening and repeatable seating. What axial depth is indicated for this tool? An axial depth figure of 24 mm is provided for planning passes and ensuring compatibility with process parameters. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
100mm Indexable Cutter 32mm Shank CCMT 0602, 10mm Cutting Height - Teknik Makina
Take advantage of the combination of robust indexable-insert compatibility, a compact 32 mm arbor interface and a 100 mm diameter for reduced cycle times and stable series production; order the cutter directly via Metav Werkzeuge or consult our technical advisers for application-specific guidance. DF162TM Disc milling cutter – 100 mm diameter, for CCMT 0602 inserts (Teknik Makina) The DF162TM is a disc milling cutter engineered for efficient slotting and peripheral milling where secure insert clamping and repeatable results are required. Suitable for CCMT 0602 indexable inserts High rigidity with 32 mm arbor bore Twelve cutting edges for long tool life Cutting height 10 mm for deep engagement High-throughput machining with consistent chip removal The disc cutter is designed to deliver steady material removal in serial production. With a 100 mm diameter and 12 cutting edges, the configuration spreads cutting forces across multiple cutting points, which helps to reduce vibration and maintain cycle times. The combination of a moderate axial depth (24 mm) and a 10 mm cutting height provides a balance between productivity and tool life, making this cutter suitable for continuous operations that demand predictable output and fewer tool changes. Emphasis on measurable performance keeps preparation and planning times low. Secure insert clamping that simplifies maintenance A straightforward insert-and-screw fixing system reduces downtime during index changes. The cutter accepts CCMT 0602 inserts, a widely available geometry that simplifies logistics and reduces stock complexity. Fastener details—M2.5x7 Torx screws tightened with T08—ensure reproducible clamp torque and safe seating of the inserts. This straightforward assembly permits quick replacement and controlled maintenance procedures, supporting lean toolroom routines and lowering the risk of incorrect assembly. Compact arbor interface for rigid toolholding A 32 mm arbor bore provides a rigid connection to standard toolholders and arbors, improving concentricity and reducing runout. The compact interface benefits machines with limited spindle overhang by keeping mass close to the holder, which improves stability during side cutting and slotting passes. The resulting reduction in dynamic deflection supports tighter tolerances and a more consistent surface finish across batches. Design choices that reduce total process cost Using indexable inserts enables selective refurbishment of the cutting edge rather than replacement of the whole tool, which reduces consumable spend over time. The multiple-edge configuration and compatible insert geometry allow economical rotation and reuse of inserts, helping to make production more cost-efficient without compromising on quality. Where productivity gains are a priority, the cutter’s layout supports longer uninterrupted runs and a better parts-per-insert ratio. Practical handling and workshop integration At 0.453 kg, the cutter is light enough for practical handling during set-up yet engineered for industrial use. The DF162TM integrates into standard tool magazines and change routines with minimal adaptation. Clear labelling of fasteners and standardised insert formats reduces the likelihood of set-up errors and simplifies training for workshop staff, contributing to more predictable shift performance and lower rework rates. Support for specification and application decisions Technical compatibility with CCMT 0602 inserts and a 32 mm arbor makes specification straightforward when planning fixture and holder purchases. For applications requiring reliable slotting or face-milling with indexable inserts, the cutter offers a pragmatic balance of rigidity, serviceability and productivity. When questions about suitability arise, choosing a partner with applied precision expertise helps to bridge the gap between specification and on-floor reality. For reliable supply and application advice for the DF162TM disc milling cutter from Teknik Makina, contact Metav Werkzeuge – our consultants in Emmerich will advise on holder selection and insert choice to match the production requirement Technical data Article number: DF162TM Designation: Disc milling cutter Manufacturer: Teknik Makina Numbers / Core technical data Diameter: 100 mm Number of cutting edges: 12 Cutting height: 10 mm Maximum axial depth (ap): 24 mm Arbor bore: 32 mm Weight: 0.453 kg Special features / Versions For indexable inserts: CCMT 0602 Torx screws: M2.5x7 Torx key: T08 Compatible with standard 32 mm toolholders FAQ What insert type does the cutter use? The cutter is specified for CCMT 0602 indexable inserts; this insert format is widely available and supports economical edge changes. How many cutting edges are fitted to the cutter? The tool features 12 cutting edges, which spreads cutting loads and helps extend runtime between regrinds or insert changes. What arbor size is required for mounting? A 32 mm arbor bore is required; the compact interface improves rigidity and runout control when mounted correctly. Is the cutter balanced for high-speed use? The DF162TM is designed with a compact profile and multiple edges to reduce dynamic imbalance; specific balancing requirements should be checked against spindle speed and holder configuration. Which fasteners are used for insert clamping? Insert clamping uses M2.5x7 Torx screws tightened with a T08 key to ensure reproducible seating. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
100mm Indexable Face Cutter CCMT 09T3 Inserts, 14mm Cut Height, 32mm Shank - Teknik Makina
Take advantage of the combination of robust indexable-insert technology, secure Torx clamping and a compact 32 mm arbor for reliable peripheral milling. Benefit from fast insert changes and consistent material removal thanks to the ten cutting edges and 14 mm cutting height. Order the DF166TM disc milling cutter directly via Metav Werkzeuge or ask our consultants if needed. Disc milling cutter DF166TM — 100 mm diameter, for CCMT 09T3 inserts (Teknik Cutting Tools) A versatile disc milling cutter (DF166TM) designed for efficient peripheral milling in CNC and manual setups, featuring a 32 mm arbor and ten cutting edges for steady material removal. 100 mm diameter for medium workpieces Accepts CCMT 09T3 indexable inserts 32 mm arbor for secure mounting Ten cutting edges for steady removal Higher throughput from stable geometry and insert design The DF166TM delivers improved cycle times through a combination of 100 mm diameter and a deep 14 mm cutting height, enabling longer engagement of the insert and a reduced need for multiple passes. The tool accepts CCMT 09T3 indexable inserts which provide predictable cutting performance and rapid replacement when wear occurs. With an effective axial capability of 24 mm, the milling head allows conservative or more aggressive material removal strategies depending on the operation, which supports both roughing and semi-finishing workflows while preserving component surface quality. Reduced downtime through secure clamping and easy service Maintenance and indexable-insert changes are simplified by the standardised Torx system: M3.5×9 Torx screws secured with a T15 key ensure repeatable clamping torque and fast reassembly. The use of indexable inserts minimises tool change time and lowers total tooling spend, since only the cutting tips are consumed rather than whole cutters. The relatively compact mass (approx. 0.552 kg) contributes to easier handling during set-up and reduces wear on spindle bearings during intermittent manual changes, supporting a reliable, low-maintenance production rhythm. Seamless integration into workshop tooling systems A 32 mm arbor diameter fits common toolholders and makes the cutter straightforward to implement across a mixed fleet of machines, from small shop-floor mills to larger production centres. The disc design with ten cutting edges balances material removal rate and vibration control, which is particularly beneficial in jobs requiring consistent surface finish and repeatability. The cutter’s compatibility with established insert formats simplifies stock management and allows consolidation of spare inserts, aligning with the practical needs of precision workshops and job shops seeking efficient procurement and predictable availability. Contact Metav Werkzeuge for a tailored quote or technical comparison for the Teknik Cutting Tools DF166TM disc milling cutter — Metav Werkzeuge is available in Emmerich for direct supply and consultation at info@metav-werkzeuge.com or +49 2822 7131930 Technical data Article number: DF166TM Manufacturer: Teknik Makina Diameter: 100 mm Cutting height: 14 mm Arbor diameter: 32 mm Effective axial depth (ap): 24 mm Number of cutting edges: 10 Weight: 0.552 kg Compatible inserts: CCMT 09T3 Torx screw: M3,5x9 Torx key size: T15 eClass: 21180704 ETIM: EC011860 Special features Indexable-insert system Torx clamping for repeatable torque Balanced disc form for steady cutting Suitable for peripheral milling operations FAQ What insert type does the cutter accept? The DF166TM is designed for CCMT 09T3 indexable inserts, enabling economical replacement of worn cutting edges. Which arbor size is required for mounting? A 32 mm arbor diameter is required; the cutter is intended for standard toolholders that accept this shaft size. How many cutting edges are available for material removal? The tool features ten cutting edges, which supports efficient and steady material removal in peripheral milling. What is the maximum cutting height of the milling head? The milling head provides a 14 mm cutting height, allowing extended insert engagement for deeper passes. Is a special tool required to change the inserts? Insert clamping uses M3.5×9 Torx screws and a T15 key for reliable and quick insert replacement. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
100mm Indexable Face Cutter CCMT 1204 Insert Height 16mm, 32mm Shank - Teknik Makina
Take advantage of a robust 100 mm diameter design combined with compatibility for CCMT 1204 indexable inserts and a 32 mm shank for stable, repeatable facing operations; order or request advice via Metav Werkzeuge for seamless workshop supply and configuration. Face mill DF168TM — 100 mm diameter, for CCMT 1204 inserts (Teknik Makina) A compact Face mill DF168TM built for indexable-insert facing and peripheral milling in machine-shop and CNC environments. 100 mm cutting diameter Compatible with CCMT 1204 inserts 32 mm shank for stable clamping Eight indexing cutting edges Faster metal removal with consistent surface quality The design focuses on efficient material removal while keeping tool life predictable. The 100 mm diameter and 8 cutting edges distribute cutting forces over several inserts, reducing load per edge and enabling higher feed rates with stable chip evacuation. With an available 24 mm axial depth and a cutting height 16 mm, this cutter provides a balance between stock removal and finishing capability. The use of indexable inserts means individual edges can be rotated or replaced quickly; this reduces downtime compared with solid cutters and supports continuous production runs. Quick insert changes and low-maintenance setup Maintenance routines are simplified by standardised fastenings and insert geometry. The cutter uses CCMT 1204 indexable inserts secured with a M5x12 Torx screw (Torx key T20), enabling rapid, repeatable changeover. The 32 mm shank assists concentric gripping in common toolholders and reduces vibration during heavy cuts, while the total mass of 0.567 kg supports easy handling during setup. Clear mechanical standards for screws and inserts reduce the risk of assembly errors and help maintain cutter balance after reassembly. Integrating the cutter into production workflow Designed for pragmatic workshop integration, the tool supports modular tooling strategies: a single cutter body accepts familiar indexable inserts, allowing stock removal and finish adjustments by selecting inserts and feeds rather than replacing whole tools. This approach lowers inventory complexity and cost per cutting edge. Delivered with standard mounting dimensions and an industry-compatible interface, the cutter fits existing toolholders and rotary spindles without extensive adapter lists, supporting efficient tool-change cycles and fewer interruptions on the shop floor. Practical considerations for setup and application When preparing a machining operation, consider the cutter’s geometry: the combination of 8 cutting edges and the specified axial depth offers strong material removal rates for facing and shoulder passes. Check that the machine spindle and holder accept a 32 mm shank and that the machine can accommodate the recommended axial engagement. The CCMT 1204 inserts are widely available, making regrinds or replacements straightforward. For best results, verify insert grade and coating with the chosen cutting speeds and workpiece material to match finish and tool life expectations. Contact Metav Werkzeuge for tailored tooling advice and reliable supply from Emmerich — email info@metav-werkzeuge.com or call +49 2822 7131930 to discuss compatibility, insert grades or delivery options Technical data SKU: DF168TM Manufacturer: Teknik Makina eClass: 21180704 ETIM: EC011860 Facts Diameter: 100 mm Cutting edges: 8 Shank diameter: 32 mm Cutting height: 16 mm Axial depth: 24 mm Weight: 0.567 kg Fixing screw: M5x12 (Torx T20) Special features Indexable inserts: CCMT 1204 Designed for face milling / disc milling operations Compact, workshop-friendly mass and dimensions FAQ What inserts are compatible with this face mill? The DF168TM accepts CCMT 1204 indexable inserts; this standard geometry allows easy sourcing of grades and coatings to suit different materials. How many cutting edges are available for use? The cutter body accommodates 8 active cutting edges, which spreads cutting forces and supports higher feed rates without compromising stability. What shank size is required for mounting? A 32 mm shank diameter is required for correct clamping; ensure the toolholder or arbor matches this dimension for safe operation. Are special screws or keys required for insert changes? Insert retention uses M5x12 screws tightened with a Torx T20 key, enabling fast, repeatable insert replacement. Is the DF168TM suitable for high-volume production? Yes — the combination of indexable inserts and distributed cutting edges is aimed at reducing downtime and improving tool life in repeated production cycles. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; +49 2822 7131930; eMail: info@metav-werkzeuge.com
100mm Indexable Face Milling Cutter 8 Inserts 32mm Shank 10mm Cutting Height 24mm AP - Teknik Makina
Take advantage of a robust combination of precise slotting capacity and quick insert replacement for uninterrupted production. The slitting saw’s 100 mm diameter and compatibility with SCMT 09T3 indexable inserts deliver consistent groove quality while the 32 mm clamping bore ensures secure mounting; order directly via Metav Werkzeuge or consult our specialists for specification matching. Slitting Saw DF092TM – 100 mm diameter, compatible with SCMT 09T3 inserts (Teknik Makina) the Slitting Saw DF092TM is a disc cutter designed for accurate slotting and grooving in industrial machining, offering a compact design for secure clamping and fast indexable-insert changes 100 mm cutting diameter Holds SCMT 09T3 indexable inserts 32 mm clamping bore for secure mounting 8 cutting edges and 10 mm cutting height Precise slotting with a proven insert system This disc cutter uses the widely specified SCMT 09T3 indexable inserts, providing a predictable and repeatable cutting geometry that reduces scrap and rework. By relying on a standard insert form, toolshops and production departments benefit from fast exchange cycles and consistent edge geometry without complex regrinding procedures. The 100 mm diameter and 8 cutting edges balance chip evacuation and surface finish, enabling controlled material removal for narrow slots and grooves. Explaining briefly: indexable inserts are small, replaceable cutting edges that are clamped into the cutter body; when an edge is worn, the insert is rotated or replaced, restoring cutting performance in seconds. Secure mounting and straightforward maintenance Mounting and securing the cutter is simplified by the 32 mm clamping bore and supplied fastening details: the assembly uses M4x11 Torx screws with a T15 key for reliable retention. This configuration reduces runout risk and shortens setup time on milling spindles or arbor adaptors, which in turn increases productive machining hours. With a 10 mm cutting height and a recommended ap of 24 mm, the tool supports typical slotting depths while maintaining stiffness. The low mass (approx. 0.408 kg) assists dynamic balance and can help reduce toolholder loads on high-speed setups. Built for repeatable throughput in production environments Designed by Teknik Makina for industrial use, the cutter’s geometry and insert compatibility are selected to support continuous operation and predictable tool life. The use of indexable inserts lowers overall tooling costs by separating the cutter body from the consumable cutting edges. For production planners this means fewer spindle interruptions and more consistent part tolerances. Where machining schedules demand both reliable performance and easy servicing, the slitting saw’s combination of secure clamping, common insert format and compact balance makes it suitable for small-batch turning to medium-volume milling runs. Contact Metav Werkzeuge for a tailored consultation on Teknik Makina’s Slitting Saw DF092TM and secure supply from our Emmerich facility Technical data Article number: DF092TM Manufacturer: Teknik Makina EClass: 21180704 ETIM: EC011860 Numbers / Core technical data Diameter: 100 mm Cutting edges: 8 Cutting height: 10 mm Clamping bore: 32 mm ap (recommended): 24 mm Weight: 0.408 kg Designs / Special features Compatible inserts: SCMT 09T3 Fastening: Torx screw M4x11 Torx key size: T15 SKU: DF092TM FAQ What insert type does this slitting saw use and why is it advantageous? The slitting saw DF092TM from Teknik Makina is specified for SCMT 09T3 indexable inserts; these inserts allow rapid edge replacement and consistent cutting geometry, lowering downtime and consumable cost in serial production. Which mounting diameter is required for the disc cutter? The cutter requires a 32 mm clamping bore for secure mounting; this ensures minimal runout and dependable holding during slotting operations with the DF092TM. What are the typical cutting parameters for groove depth with this tool? The disc cutter supports a 10 mm cutting height and a recommended axial depth (ap) of 24 mm, enabling controlled material removal for standard slotting tasks without overloading the insert edges. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
100mm Indexable Face Milling Cutter CCMT 09T3 Compatible Inserts, 12mm Cutting Height, 32mm Shank - Teknik Makina
Combine robust mounting with fast insert changes and consistent cutting performance to keep production steady; order directly via Metav Werkzeuge or contact our consultants for tailored integration advice. Disc Milling Cutter DF164TM – 100 mm diameter, CCMT 09T3 insert holder by Teknik Makina The Disc Milling Cutter DF164TM is a compact indexable milling head designed for medium-duty face milling and efficient insert replacement in workshop and CNC environments 100 mm diameter for medium-duty milling Compatible with CCMT 09T3 indexable inserts 32 mm bore for secure tool mounting 12 mm cutting height with 10 cutting edges Consistent rigidity for accurate face milling The cutter’s 100 mm diameter and 32 mm bore prioritise rigidity and repeatability during face milling cycles. A stable mounting interface reduces chatter and improves dimensional conformity across batches, which supports higher process reliability. The compact mass of 0.472 kg minimises additional spindle load, helping to preserve tool life and maintain spindle bearings when the tool is used in repetitive production runs. Fast insert changes minimise machine downtime Designed for indexable inserts, the head accepts CCMT 09T3 cartridges, allowing rapid replacement of cutting edges without regrinding. Insert retention uses M3.5x9 Torx screws tightened with a T15 key, enabling secure clamping and straightforward service routines. Quick changeover reduces non-productive time and simplifies inventory management, since commonly available CCMT inserts can be stocked and rotated as consumables. Balanced metal removal with controlled axial depth The tool provides a 12 mm cutting height combined with an axial depth parameter of 24 mm, offering an effective compromise between material removal rate and surface finish quality. This configuration supports steady chip evacuation and consistent cutting forces, which is particularly useful when planning passes for medium-depth finishing or semi-roughing operations on general steels and similar alloys. Practical integration and operational benefits With ten cutting positions, the cutter distributes cutting engagement to achieve a smoother cutting action and longer in-cycle life for each insert. The standard 32 mm mounting diameter ensures compatibility with a range of collet and arbor systems, allowing seamless integration into existing tooling setups. Overall, the design reduces setup complexity and supports stable production performance in small to medium workshops. For advice on integrating the Teknik Makina Disc Milling Cutter DF164TM into an existing toolset or for a bespoke recommendation from Metav Werkzeuge, please contact our team by e‑mail or phone for prompt technical guidance. Technical Data Article number: DF164TM Manufacturer: Teknik Makina Product: Disc milling cutter Core specifications Diameter: 100 mm Axial depth: 24 mm Cutting height: 12 mm Number of cutting edges: 10 Bore / mounting diameter: 32 mm Weight: 0.472 kg Features Insert type: CCMT 09T3 Torx screw: M3,5x9 Torx key: T15 SKU: DF164TM FAQ What insert type is required for this cutter? The cutter uses CCMT 09T3 indexable inserts; the DF164TM is configured to accept that insert geometry for efficient replacement. How is an insert secured to the cutter? Each insert is fastened with an M3.5x9 Torx screw tightened with a T15 key to ensure secure clamping and repeatable seating. What mounting diameter is needed for installation? The cutter requires a 32 mm bore for mounting; the DF164TM is designed for standard toolholders that accept this diameter. What is the maximum recommended cutting height? The tool has a 12 mm cutting height and an axial depth parameter of 24 mm, which should be observed when planning depth of cut and pass strategy. Is the DF164TM suitable for heavy roughing operations? The DF164TM is intended for medium-duty face milling; suitability for heavy roughing depends on the specific machine, spindle power and cutting parameters rather than the cutter alone. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; +49 2822 7131930; eMail: info@metav-werkzeuge.com
125mm Disc Cutter CCMT 09T3 Inserts 14mm Cutting Height, 40mm Shank - Teknik Makina
Take advantage of a robust combination of 125 mm cutting diameter, compatibility with CCMT 09T3 inserts and a 40 mm arbor for stable mounting to maintain throughput and minimise changeover time; order directly via Metav Werkzeuge or request specialist advice from our consultants for precise application support. Scheibenfräser DF176TM – 125 mm disc milling cutter with CCMT 09T3 insert compatibility (Teknik Makina) A Scheibenfräser DF176TM disc milling cutter engineered for indexable-insert milling, offering medium cutting heights and reliable mounting for production and workshop machining. 125 mm cutting diameter Compatible with CCMT 09T3 inserts 40 mm arbor for secure mounting 32 mm maximum axial depth of cut High material removal with controlled stability The DF176TM is designed to deliver efficient material removal thanks to its 125 mm diameter and 32 mm axial cutting depth, enabling longer passes and reduced cycle times where medium-depth milling is required. The combination of multiple cutting edges and a robust cutter body provides a predictable cutting rhythm and helps to maintain dimensional stability during longer runs. Using indexable inserts reduces downtime for regrinds, which translates into measurable process efficiency. Secure mounting and straightforward indexability Mounting and serviceability are simplified by the 40 mm arbor interface and Torx fastenings. The cutter uses M3.5×9 Torx screws with a T15 key for positive clamping of the indexable inserts, ensuring repeatable seating and quick insert changes. A cutting edge height of 14 mm accommodates the recommended CCMT 09T3 geometry, so insert indexing is rapid and repeatable while keeping setup time short and consistency high across batches. Versatile role in workshop and small-batch production Built for indexable-insert milling tasks, the tool accepts CCMT 09T3 inserts, allowing selection of grades and chipbreakers appropriate to specific operations. The modular nature of the cutter head supports economical maintenance: worn inserts are replaced rather than the entire tool, lowering cost-per-cut. For material-specific recommendations and optimal insert grades, consult Metav Werkzeuge to match cutting grades with application requirements and machine capability. Practical handling and operational advantages At approximately 0.871 kg, the cutter body is light enough for easy handling while remaining rigid in-clamp, reducing operator fatigue during tooling changes and inspection. Twelve cutting edges provide frequent indexing intervals, supporting continuous production with minimal interruption. The modular screw-and-insert system also supports predictable inventory management: standard CCMT 09T3 inserts are widely available from multiple suppliers, simplifying supply chains and ensuring rapid replacement when needed. Contact Metav Werkzeuge in Emmerich for tailored guidance on integrating the Teknik Makina DF176TM disc milling cutter into production, or to arrange supply and specification matching by phone +49 2822 7131930 or e‑mail info@metav-werkzeuge.com Technical Data Article number: DF176TM Manufacturer: Teknik Makina Designation: Scheibenfräser ECLASS: 21180704 ETIM: EC011860 Core technical data Diameter: 125 mm Cutting edges: 12 Cutting height: 14 mm Maximum axial depth of cut: 32 mm Arbor / shank diameter: 40 mm Weight: 0.871 kg SKU: DF176TM Special features Compatible with CCMT 09T3 indexable inserts Torx screw: M3.5×9 Torx key size: T15 Ideal for indexable-insert milling operations FAQ What insert type does this cutter accept? The DF176TM accepts CCMT 09T3 indexable inserts; the cutter body is configured for their seating and clamping. What is the maximum axial depth of cut? The cutter offers a maximum axial cutting depth of 32 mm, enabling medium-depth milling operations. Which arbor size is required for mounting? A 40 mm arbor or suitable adapter is required for secure mounting of the cutter body. How many cutting edges are available before indexing? The tool body provides 12 cutting edges, allowing frequent indexing and extended tool life through insert changes. Is specialised tooling required to change the inserts? Insert clamping uses M3.5×9 Torx screws with a T15 key, providing straightforward and secure insert changes. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
125mm Disc Cutter CCMT 1204 Inserts 40mm Shank 20mm Cutting Height, 10 Teeth - Teknik Makina
Combining a robust Ø125 mm cutting diameter with compatibility for CCMT 1204 indexable inserts, this tool delivers consistent material removal and straightforward insert changes. The secure 40 mm arbor and 20 mm cutting height give stable operation and predictable results; order the disc cutter directly via Metav Werkzeuge or ask our consultants if needed. Indexable Disc Cutter DF180TM – Ø125 mm, for CCMT 1204 inserts (Teknik Makina) An indexable disc cutter DF180TM designed for industrial slotting and face milling, offering simple insert replacement and secure mounting for production use Ø125 mm cutting diameter Compatible with CCMT 1204 inserts 10 cutting edges for smooth removal 40 mm arbor, 20 mm cutting height High productivity through optimised geometry The DF180TM delivers reliable chip evacuation and steady cutting performance thanks to its balanced geometry and multiple cutting edges. With a Ø125 mm diameter and 10 cutting edges, the tool reduces vibration and distributes wear, which maintains surface finish over longer runs. The axial allowance of 32 mm (ap) enables deeper passes where process planning permits, increasing throughput while preserving dimensional consistency. This makes the cutter suitable for batch production and repetitive milling tasks where predictable cycle times matter. Quick maintenance and shorter machine downtime Designed for efficient service, the disc cutter accepts common CCMT 1204 indexable inserts and secures plates with M5x12 Torx screws operated by a T20 key. This standardised approach simplifies toolholding logistics on-site: replacement inserts are widely available and clamping is straightforward, reducing refit times. The 40 mm arbor interface provides a rigid connection to many toolholders, improving run-out stability and lowering the risk of premature insert wear — a direct benefit to workshop productivity and process reliability. Robust mounting and practical handling for production environments With a 20 mm cutting height and a compact overall mass of 1.43 kg, the cutter combines rigidity with manageable handling during tool changes. The indexable design permits targeted use of individual inserts until wear demands replacement, minimising consumable costs compared with full-bodied cutters. Built for integration into standard milling setups that accept a 40 mm mounting, this disc cutter supports both face and slotting operations where a secure arbor and repeatable clamping are prerequisites for consistent quality. Discuss procurement and tooling optimisation with Metav Werkzeuge — contact our Emmerich team by email at info@metav-werkzeuge.com or by phone on +49 2822 7131930 for technical advice and to arrange supply of the Teknik Cutting Tools indexable disc cutter. Technical Data Article number: DF180TM Manufacturer: Teknik Makina Product designation: Disc cutter Facts Diameter: 125 mm Cutting edges: 10 Arbor / mounting diameter: 40 mm Cutting height: 20 mm Axial depth (ap): 32 mm Weight: 1.43 kg Compatible inserts: CCMT 1204 Torx screw: M5x12 Torx key: T20 Special features Indexable insert design Accepts CCMT 1204 inserts Balanced 10-edge geometry for reduced vibration Secure clamping with M5x12 Torx screws 40 mm arbor for rigid mounting FAQ Which inserts are compatible with this cutter? The DF180TM is designed for CCMT 1204 indexable inserts; these standard inserts are suited to straightforward replacement and are widely available. What arbor size is required for mounting? This disc cutter uses a 40 mm arbor connection, providing a rigid interface for many common toolholders. How many cutting edges does the tool have and why that matters? The cutter has 10 cutting edges, a configuration that balances load distribution, reduces vibration and helps maintain surface quality during longer cycles. What fasteners are used for insert clamping and which key is required? Insert plates are secured with M5x12 Torx screws and require a T20 Torx key for changing inserts. Is the tool suitable for deeper axial cuts? With an axial allowance of 32 mm, the cutter supports deeper passes where the machine capability and process parameters permit, enabling higher material removal when needed. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; +49 2822 7131930; eMail: info@metav-werkzeuge.com
125mm Disc Cutter For SCMT 09T3 Inserts 10mm Cutting Height, 40mm Shank - Teknik Makina
Combining a 125 mm cutting diameter with a 40 mm arbor interface and compatibility with SCMT 09T3 indexable inserts, this disc cutter provides stable material removal and straightforward insert changes for medium batch production. Order the tool via Metav Werkzeuge or consult the specialists in Emmerich for machining recommendations. DF100TM Disc cutter – 125 mm diameter, SCMT 09T3 compatible (Teknik Makina) The DF100TM is a precision indexable disc cutter designed for medium-duty milling tasks, offering a 125 mm diameter and a compact form factor suited to CNC milling stations and production tooling applications 125 mm cutting diameter for medium milling Accepts SCMT 09T3 indexable inserts 40 mm arbor mounting for rigid clamping 10 mm effective cutting height Maximised productivity through measured cutting capacity Engineered for repeatable milling in production environments, the tool combines a 125 mm cutting diameter with an axial allowance of ap 32 mm to support robust material removal on medium-sized workpieces. The greater diameter increases the chip engagement per revolution, which can shorten cycle times while maintaining process stability. This geometry is advantageous where predictable chip load and consistent surface quality are required across several parts, enabling reliable planning of machining cycles and tool life. Faster insert changes and predictable operating costs On the DF100TM, tool life and changeover efficiency are supported by SCMT 09T3 indexable inserts and a 10 mm cutting height that allow flexible use between finishing and semi‑roughing passes. Insert clamping is achieved with M4x11 Torx screws tightened via a T15 key, providing standardised, repeatable fixation that reduces variation in clamping torque and minimises downtime. The indexable-insert concept lowers per-part tooling cost by permitting multiple re‑indexes before replacement, improving overall cost efficiency in serial production. Secure mounting, improved surface quality and process reliability The cutter’s 40 mm arbor interface and compact mass of 0.612 kg promote rigid clamping and reduced vibration when mounted correctly, which contributes directly to better surface finishes and longer insert life. The tool’s dimensions and standardised fasteners support straightforward set-up on common toolholders and predictable runout characteristics. For planners and operators, these attributes translate into fewer unexpected interruptions and a more consistent production output. For tailored machining recommendations or to procure the Teknik Cutting Tools DF100TM disc cutter with SCMT 09T3 compatibility, contact Metav Werkzeuge in Emmerich by phone +49 2822 7131930 or email info@metav-werkzeuge.com Technical data Article number: DF100TM Brand: Teknik Makina eClass: 21180704 ETIM: EC011860 Numeric data Diameter: 125 mm Cutting height: 10 mm Arbor bore: 40 mm Axial capacity: 32 mm Weight: 0.612 kg Special features Compatible with SCMT 09T3 indexable inserts Torx screw M4x11 for insert fixation Torx key T15 for tightening Related files available (2) Brand: Teknik Makina FAQ Which insert type fits the cutter? The cutter is designed for SCMT 09T3 indexable inserts; these inserts provide multiple cutting edges for economical re‑indexing in the DF100TM. What arbor size is required for mounting? A 40 mm arbor bore is specified for correct mounting of the DF100TM to ensure stable clamping and predictable runout. How does the tool support surface quality? The DF100TM’s combination of diameter, axial allowance (ap 32 mm) and compact mass (0.612 kg) promotes rigid clamping and reduced vibration, which helps achieve consistent surface finishes. How are the inserts secured? Inserts are fixed with M4x11 Torx screws and tightened using a T15 key, providing standardised, repeatable clamping for reliable insert retention. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
125mm Disc Milling Cutter CCMT 0602 Inserts 10mm Cutting Height, 40mm Shank - Teknik Makina
Take advantage of a compact, high-performance indexable disc cutter that pairs CCMT 0602 inserts with a 125 mm diameter and a 32 mm axial cutting depth for reliable milling throughput; order directly via Metav Werkzeuge or contact the consultants for application advice. Disc milling cutter DF172TM — indexable disc cutter, Ø125 mm, CCMT 0602 (Teknik Makina) A Disc milling cutter DF172TM engineered for indexable CCMT 0602 inserts, offering medium-depth milling capability for a wide range of workshop and production processes. Ø125 mm cutting diameter Compatible with CCMT 0602 inserts ap 32 mm axial cutting depth 14 cutting edges for sustained material removal 40 mm mounting diameter for solid clamping Increased productivity through optimised cutting geometry The first benefit of this tool is its focus on efficient material removal: with a Ø125 mm cutter body and 14 cutting edges, the design spreads cutting forces across multiple teeth to maintain a steady chip load and reduce vibration. The ap 32 mm axial depth enables deeper passes than comparable small-diameter cutters, which can cut cycle times and reduce the number of tool changes. This configuration suits repetitive milling tasks where process stability and throughput are priorities, delivering a measurable productivity improvement without complex setup changes. Quick maintenance and secure mounting to reduce downtime Maintenance and insert replacement are straightforward thanks to standard fastenings and a robust holder interface. The tool uses Torx screws (M2.5x7) secured with a T08 key and a 40 mm mounting diameter that mates with common tool holders for a secure fit. The cutting height 10 mm ensures enough insert projection for economical indexing and straightforward chip control. These features translate into lower downtime during routine service and predictable maintenance intervals, supporting continuous operation on the shop floor. Familiar indexable system for flexible tooling strategies Accepting CCMT 0602 inserts, the cutter ties into an established insert family that is widely available and offered in multiple grades. This compatibility enables flexible choices between grades and coatings to match cutting conditions, while the modest weight 0.703 kg keeps handling easy for manual tool changes and reduces centrifugal load during high-speed rotation. Backed by a reputable manufacturer and supplied through Metav’s logistics, the unit provides a practical balance of flexibility and reliability for milling operations where standardisation and rapid replenishment matter. Contact Metav Werkzeuge GmbH in Emmerich for tailored technical advice or to arrange supply of the Teknik Makina DF172TM disc milling cutter with CCMT 0602 compatibility; phone +49 2822 7131930 or email info@metav-werkzeuge.com Technical data Article number: DF172TM Name: Disc milling cutter Manufacturer: Teknik Makina Eclass: 21180704 ETIM: EC011860 Core specifications Diameter: 125 mm Axial cutting depth (ap): 32 mm Mounting diameter: 40 mm Cutting height: 10 mm Number of cutting edges: 14 Weight: 0.703 kg Materials & special features Compatible inserts: CCMT 0602 Torx screw: M2.5x7 Torx key size: T08 File references: 62de7eeebd24461b3d5f7a83, 62de7e5f33927e49dbf32752 FAQ What insert type does the cutter accept? The cutter is designed for CCMT 0602 indexable inserts, a common format that offers a variety of grades for different materials and cutting conditions. How deep can the tool cut in a single pass? The tool supports an axial cutting depth of 32 mm (ap 32 mm), enabling deeper passes than many small-diameter cutters while maintaining controlled chip engagement. What is the mounting interface for the cutter? The body has a 40 mm mounting diameter to fit standard holders and clamping systems, providing a rigid connection for stable milling. How are the inserts secured and serviced? Inserts are fastened with Torx screws M2.5x7 tightened using a T08 key, allowing quick insert changes and consistent clamp torque for minimal setup time. Is the cutter heavy to handle for manual tool changes? The cutter weight is approximately 0.703 kg, making it easy to handle during manual tool changes while remaining robust in operation. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
125mm Disc Milling Cutter CCMT 0602 Inserts 14 Teeth 8mm Cutting Height 40mm Shank - Teknik Makina
Benefit from a combination of high material removal and easy maintenance: the DF170TM delivers stable machining with its Ø125 mm diameter and 14 indexable inserts, while the compact 40 mm arbor minimises run-out. Order the cutter directly via Metav Werkzeuge or consult our specialists for application advice. DF170TM Indexable Disc Cutter — Ø125 mm, for CCMT 0602 inserts (Teknik Makina) A DF170TM indexable disc cutter engineered for efficient slotting and side milling in industrial CNC applications. Ø125 mm cutter diameter 14 indexable CCMT 0602 inserts 40 mm arbor / toolholder diameter 8 mm cutting height Maximise throughput with predictable cutting performance The cutter head is designed to provide consistent chip evacuation and steady material removal, making it suitable for medium-duty milling operations. With a Ø125 mm diameter and 14 indexable inserts, the tool distributes cutting forces evenly, which reduces vibration and supports higher feed rates. This results in improved cycle times and a more stable surface finish compared with single-point tooling. The combination of insert count and geometry is intended to balance productivity and tool life, offering a predictable machining window for series production. Fast servicing and cost-efficient tooling changeovers Indexable inserts of the CCMT 0602 format allow economical reconditioning: worn inserts are replaced quickly without removing the body from the spindle. Secured by M2.5x7 Torx screws (Torx key T08), the clamping system is straightforward and repeatable, reducing downtime during tool changes. The modular approach separates consumable costs from the cutter body, which is beneficial for workshops aiming to lower per-part tooling expenses while maintaining consistent component quality. Rigidity and accurate mounting for precise results A precise 40 mm arbor interface provides secure seating in compatible toolholders and minimises run-out for improved concentricity. The cutter’s 8 mm cutting height and axial capacity (ap 32 mm) are matched to the insert size and cutter geometry to deliver stable cutting conditions. The compact mass (approx. 0.512 kg) eases handling during set-up while the robust construction supports repeatable positioning, which is essential for geometric accuracy in serial milling operations. Practical applications and integration into the workshop This disc milling head is suitable for integration into CNC milling centres and production machines that accept a 40 mm arbor. The tool is adapted for indexable CCMT 0602 inserts, which are widely available in different grades to suit varied materials and cutting conditions. As an industrial partner, Metav Werkzeuge provides reliable supply from Emmerich, offering a consistent sourcing route for replacements and spares to keep production running without interruption. For tailored application support and reliable supply from our Emmerich hub, contact Metav Werkzeuge for a specification review and to place an order for the Teknik Makina DF170TM — call +49 2822 7131930 or email info@metav-werkzeuge.com Technical data Article number: DF170TM Manufacturer: Teknik Makina For indexable inserts: CCMT 0602 Torx screw: M2,5x7 Torx key: T08 Facts Diameter: 125 mm Cutting height: 8 mm Axial depth (ap): 32 mm Arbor / toolholder diameter: 40 mm Number of cutting edges: 14 Weight: 0.512 kg Special features Indexable insert system Compact mass for easy handling Securing with Torx screws Compatible with standard CCMT 0602 inserts FAQ What insert type does the cutter accept? The cutter accepts CCMT 0602 indexable inserts; the DF170TM is configured for this standard insert format for straightforward sourcing and replacement. Which arbor or toolholder size is required? A 40 mm arbor or toolholder interface is required for correct seating and minimal run-out with this disc milling head. How many inserts are used on the cutter? This model is equipped with 14 cutting positions, enabling distributed cutting forces and steady chip formation. What securing hardware is supplied for the inserts? Inserts are fixed with M2.5x7 Torx screws and require a T08 Torx key for tightening and removal. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
125mm Disc Milling Cutter CCMT 09T3 Inserts 12mm Cutting Height, 40mm Shank - Teknik Makina
Combining a 125 mm diameter and 12 mm cutting height with compatibility for CCMT 09T3 indexable inserts, this disc milling cutter offers efficient material removal and straightforward insert changes; order the tool through Metav Werkzeuge or request technical advice from our consultants to ensure optimal integration into production. Disc milling cutter DF174TM by Teknik Makina — Ø125 mm, for CCMT 09T3 inserts The Disc milling cutter DF174TM is a robust indexable tool for general milling operations and slotting, designed for rigid mounting with a 40 mm bore and focused material removal in workshop and light-production environments. Ø125 mm diameter for stable cutting 12 mm cutting height for deep engagement Accepts CCMT 09T3 indexable inserts 40 mm bore for rigid toolholding Fast, stable cutting for consistent cycle times The DF174TM combines a Ø125 mm body with a 12 mm cutting height and a nominal 32 mm depth of cut, delivering a balance between engagement and stability that supports predictable cycle times. The relatively large 40 mm bore improves clamping rigidity in standard toolholders, reducing vibration and promoting consistent edge life for indexable inserts. This results in measurable production gains where predictable stock removal and repeatability are required, particularly for short-series and batch production environments. Flexible insert concept reduces downtime and tooling cost Designed for CCMT 09T3 indexable inserts, the cutter allows quick insert replacement without disturbing the toolbody, so edge changes are straight forward and downtimes are minimised. The compatibility with a common insert family means spare parts are widely available, helping to contain operating costs. By separating the cutting geometry from the tool body, maintenance tasks become simpler and service intervals are easier to plan, which supports continuous operation on mixed-machining schedules. Practical mounting and service details for workshop integration Key assembly elements are engineered for practical workshop use: torx screws M3.5×9 (Torx key T15) secure the inserts, and the total tool mass of 0.75 kg contributes to controlled balancing in many spindle systems. These mechanical details help shorten setup times and improve repeatability when the cutter is integrated into existing tool cycles. The robust construction and standardized fixing method make the milling head suitable for retrofit into conventional holders that accept a 40 mm arbor. Productivity benefits that matter on the shop floor With its combination of diameter, cutting height and insert strategy, the cutter supports higher material removal rates while keeping tooling expenditure predictable. The modular insert approach provides a clear cost-benefit through longer usable toolbody life and faster on-machine service. For production managers seeking to increase throughput without extensive process changes, the DF174TM delivers a pragmatic upgrade path that balances performance and maintainability while aligning with established workshop practices. For procurement or application advice on the Teknik Makina DF174TM disc milling cutter, contact Metav Werkzeuge for tailored recommendations and reliable supply — phone +49 2822 7131930 or e‑mail info@metav-werkzeuge.com Technical data Article number: DF174TM Manufacturer: Teknik Makina eClass: 21180704 ETIM: EC011860 Core technical data Diameter: 125 mm Cutting height: 12 mm Depth of cut (ap): 32 mm Bore / holder diameter: 40 mm Weight: 0.75 kg Number of cutting edges: 12 Special features For indexable inserts CCMT 09T3 Torx screws M3.5×9 Torx key T15 FAQ What type of inserts does the DF174TM use? The DF174TM is configured for CCMT 09T3 indexable inserts, which allow rapid edge changes and consistent cutting geometry. How is the cutter mounted to the arbor? Mounting is via a 40 mm bore, enabling rigid clamping in compatible toolholders for improved stability during milling. What is the maximum cutting engagement for this cutter? Technical data indicates a cutting height of 12 mm and a depth of cut of 32 mm, offering substantial engagement for robust material removal. Are the screws and tools for insert replacement standard? Insert fixation uses torx screws M3.5×9 with a T15 key, providing a standard, workshop-friendly service routine. What weight should be expected for handling and balancing? The milling head has a mass of 0.75 kg, which supports controlled balancing in typical spindle setups. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
125mm Disc Milling Cutter For Insert SCMT 1204, 20mm Cutting Height, 40mm Shank - Teknik Makina
Take advantage of a robust combination of precise indexable cutting, a generous 20 mm cutting height and a secure 40 mm arbor interface for reliable slotting and face-milling operations; order directly via Metav Werkzeuge or consult the Metav team for application advice. Scheibenfräser DF106TM — disc milling cutter with 125 mm diameter, for SCMT 1204 inserts (Teknik Makina) The Scheibenfräser DF106TM is an indexable disc cutter designed for efficient slotting and peripheral milling on CNC milling machines and machining centres Disc milling cutter 125 mm diameter Accepts SCMT 1204 indexable inserts 20 mm effective cutting height 40 mm tool holder diameter Accurate slotting with indexable inserts for consistent part quality The DF106TM delivers repeatable slotting and profiling thanks to its compatibility with SCMT 1204 indexable inserts. The use of proven insert geometry reduces downtime for regrinding and enables a predictable tool life, which in turn stabilises process capability. With a 125 mm outer diameter and 10 cutting edges, the cutter is suited to medium‑duty milling where consistent edge condition and easy indexability are priorities. The modular design translates into straightforward maintenance and predictable replacement cycles, supporting continuous production schedules with minimal variation. Secure clamping and stable engagement for higher material removal rates A solid connection to the spindle is provided by the 40 mm arbor interface and the included Torx fixing hardware (M5x12, T20), which together ensure rigid clamping and accurate concentricity during heavy cutting. The cutter offers a 20 mm cutting height and is specified for a 32 mm depth of cut capacity, making it effective for deep slotting or substantial face passes when paired with appropriate inserts. The resulting combination of rigidity and engagement stability reduces vibration, enhances surface finish and allows operators to exploit higher feeds and depths where the machining setup permits. Practical application scope and productivity features for the workshop Intended for production and jobbing shops, this indexable disc cutter supports efficient changeover and stock management through common insert formats. The use of SCMT 1204 inserts simplifies inventory and provides access to a wide range of grades for steel, stainless and non‑ferrous materials as process needs demand. At a tool weight of approximately 1.167 kg, the assembly is balanced for stable spindle running without imposing excessive load on toolholders. The modular nature of the toolholder and standardised screws enables rapid on‑bench servicing and fast return to production, improving overall throughput. For reliable high‑performance slotting with Teknik Makina quality, contact Metav Werkzeuge in Emmerich for tailored advice and dependable supply — eMail info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number: DF106TM Designation: Scheibenfräser Manufacturer: Teknik Makina ECLASS: 21180704 ETIM: EC011860 Facts Diameter: 125 mm Cutting height: 20 mm Depth of cut (ap): 32 mm Arbor/holder diameter: 40 mm Number of cutting edges: 10 Weight: 1.167 kg Special features Compatible inserts: SCMT 1204 Torx screw: M5x12 Torx key size: T20 Indexable insert system for fast replacement Balanced disc design for high spindle speeds FAQ What insert type does the cutter use? The cutter accepts SCMT 1204 indexable inserts; this format facilitates quick indexing and a broad choice of grades for different materials. Can the DF106TM perform deep slotting passes? Yes, the DF106TM has a 20 mm cutting height and is specified for up to 32 mm depth of cut, enabling significant material removal in a single pass when set up correctly. Which arbor diameter is required for mounting? A 40 mm tool holder or arbor seat is required to mount the DF106TM securely in the spindle or arbor system. Are the fixing screws and key included with the tool? The tool is specified with Torx fixing hardware M5x12 and a T20 key size; these items are listed in the technical data for correct assembly and maintenance. Is the disc suitable for high‑speed machining? The balanced design and standardised mounting make the cutter compatible with higher spindle speeds typical in CNC machining, subject to insert grade and cutting conditions. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
125mm Face Mill CCMT 1204 Insert Carrier 16mm Cutting Height, 40mm Shank - Teknik Makina
Take advantage of a robust Ø125 mm diameter combined with compatibility for CCMT 1204 indexable inserts and a secure 40 mm arbor to deliver stable slotting and face-milling performance; order or request technical assistance through Metav Werkzeuge. Indexable disc cutter DF178TM – Ø125 mm, 40 mm arbor (Teknik Makina) The indexable disc cutter is a precision milling tool designed for efficient slotting and light face milling with CCMT-type indexable inserts in general workshop and production environments. Ø125 mm diameter for stable cutting Compatible with CCMT 1204 inserts 40 mm arbor for secure mounting Ten indexable cutting edges for productivity Higher throughput through stiff geometry and insert economy The disc-style milling head provides a rigid cutting platform: with a Ø125 mm body and a 40 mm arbor the tool reduces deflection under load, which supports consistent chip formation and surface finish. Using CCMT 1204 inserts lets maintenance focus on rapid insert changes rather than regrinding solid cutters, translating into less downtime and a lower cost per cutting edge. The arrangement of ten cutting edges increases effective machining time between indexings and is particularly suited to repetitive slotting tasks and stepped face passes where predictable material removal is required. Simple serviceability and clear mounting references Clamping and insert retention are straightforward: insert fastening uses M5x12 Torx screws, and the relevant tool interface is T20. Such standardised hardware speeds routine servicing and minimises special-tool inventory on the shop floor. The tool’s 16 mm cutting height gives a clear limit for maximum engagement depth per insert, while the specified 32 mm depth of cut (ap) indicates the cutter’s effective axial engagement capability. Clear specifications mean set-up times are reduced and process planning becomes more reliable. Predictable results across common workshop materials Although insert grade selection determines final application range, the cutter geometry and insert type favour efficient machining of steels and general engineering alloys in medium to heavy feed conditions. The combination of a large-diameter cutter and multiple indexable edges supports consistent chip evacuation and reduces tool-change frequency, improving net component throughput. For operators unfamiliar with indexable systems: CCMT inserts are rhombic-shaped carbide inserts that index to present a fresh edge; this is why the disc cutter is often chosen where repeatable dimensions and fast edge replacement are priorities. Application advice and selection guidance Select insert grades and edge preparations according to the workpiece and feed rates—coated carbide grades for mixed-production steel work, tougher substrates for interrupted cuts. The tool’s mounting on a secure 40 mm arbor affords stability at moderate spindle speeds; consult machine tool capability when planning deeper axial cuts. Metav’s technical literature and advisors can assist with matching insert geometries and recommended cut parameters for the target material to ensure the best balance of life and surface quality. For tailored selection of the Teknik Makina DF178TM indexable disc cutter, and to discuss recommended insert grades or cutting parameters, contact Metav Werkzeuge for technical advice and ordering assistance at info@metav-werkzeuge.com or +49 2822 7131930 Technical data Article number: DF178TM Manufacturer: Teknik Makina ECLASS: 21180704 ETIM: EC011860 Core data Diameter: 125 mm Cutting edges: 10 Cutting height: 16 mm Depth of cut (ap): 32 mm Arbor / bore: 40 mm Weight: 1.121 kg Special features Compatible with CCMT 1204 inserts Torx screw M5x12 for insert clamping Torx key T20 referenced for servicing FAQ What insert type is recommended for this cutter? The cutter is designed for CCMT 1204 indexable inserts; specific grade selection depends on the workpiece material and machining conditions. What arbor size is required for secure mounting? A 40 mm arbor/bore provides the mounting interface specified for stable operation of this disc cutter. How many cutting edges does the tool offer and what is the benefit? The tool features ten cutting edges, increasing the available edge life between indexings and supporting higher productive running time. What is the maximum cutting height and why does it matter? The specified cutting height is 16 mm, which indicates the maximum insert projection and helps determine safe engagement depths for each pass. Can this cutter be used for face milling as well as slotting? Yes; with appropriate insert grades and machining parameters the disc-style cutter suits both slotting and light face-milling tasks. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
125mm Face Milling Cutter SCMT 09T3 Insert Capacity 12mm Cutting Height, 40mm Shank - Teknik Makina
Take advantage of a robust indexable design and broad 125 mm cutting diameter for efficient stock removal and predictable tool life; combine high stability with easy maintenance thanks to the 40 mm mounting bore and SCMT 09T3 insert compatibility. Order the DF102TM disc cutter directly via Metav Werkzeuge or consult their specialists for fitment and availability. DF102TM disc cutter — Indexable disc cutter, Ø125 mm, for SCMT 09T3 (Teknik Makina) The DF102TM disc cutter is a purpose-built indexable milling cutter for medium to heavy material removal in production and jobbing environments, suited to setups that demand repeatable performance and straightforward insert handling 125 mm diameter for broad material engagement 10 indexable cutting edges for steady stock removal Compatible with SCMT 09T3 inserts 40 mm mounting bore for secure clamping Faster material removal with stable cutter geometry The 125 mm diameter combined with 10 cutting edges is designed to increase material removal per tool engagement while maintaining a consistent surface finish. Larger circumference and multiple indices reduce the number of tool changes required in continuous runs, resulting in measurable cycle-time savings. The geometry supports balanced cutting forces, which lowers vibration and helps preserve spindle bearings, making the cutter a practical choice for repetitive milling operations where throughput matters. Secure mounting and straightforward maintenance for workshops A 40 mm mounting bore provides a rigid connection to the arbor or holder, improving concentricity and reducing runout. Fastener data such as the M4x11 Torx screws and T15 key simplify insert replacement and service routines: maintenance can be completed with basic workshop tools, minimising downtime. The tool's modest weight of 0.748 kg aids handling during changeovers while still giving the body sufficient mass to damp cutting dynamics in common milling set‑ups. Insert system that lowers operating costs and simplifies stocking Compatibility with SCMT 09T3 indexable inserts allows use of a widely available insert family, which helps to consolidate consumables and reduce inventory complexity. Indexable inserts mean that a worn cutting edge is replaced quickly without swapping the whole tool, delivering favourable cost-per-cut metrics. The cutter body accepts standard triangular inserts, enabling choice among finishes and grades for different steels, aluminium or mixed production. Depth capability and application scope for diverse materials A cutting height of 12 mm together with the specified axial parameter (ap 32 mm) supports substantial depth per pass while keeping chip evacuation manageable. The tool is therefore appropriate for face and shoulder milling, heavy profiling and applications where consistent engagement is required across the workpiece. Its design suits both single‑component production and mixed‑batch work in metalworking shops, especially where changeover speed and predictable results are priorities. For reliable, workshop-ready milling performance with the Teknik Makina DF102TM, contact Metav Werkzeuge in Emmerich for personalised advice and assured supply via info@metav-werkzeuge.com or +49 2822 7131930 Technical Data Article number: DF102TM Manufacturer: Teknik Makina ECLASS: 21180704 ETIM: EC011860 Facts Diameter: 125 mm Number of cutting edges: 10 Cutting height: 12 mm Mounting bore: 40 mm Axial parameter (ap): 32 mm Weight: 0.748 kg Special features Compatible inserts: SCMT 09T3 Torx screw: M4x11 Torx key size: T15 FAQ What is the recommended insert type for this cutter? The DF102TM disc cutter is specified for SCMT 09T3 inserts, which are commonly stocked triangular indexable inserts suitable for a range of finishing and roughing grades. Which mounting diameter is required for installation? The tool requires a 40 mm mounting bore, providing a rigid connection to standard arbors or holder systems used in milling centres and heavy‑duty arbors. How many cutting edges are available before an insert change is required? The cutter body accepts 10 indexable edges in total; each insert can be indexed where applicable, extending the effective life per insert and reducing overall tooling costs. Is the DF102TM suitable for mixed material workshops? Yes. With the SCMT insert family and the tool’s 12 mm cutting height, the cutter adapts to various steels and non-ferrous materials when matched with appropriate insert grades. Manufacturer / Responsible: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
125mm Round Milling Cutter SCMT 1204 Inserts, 16mm Cutting Height, 40mm Shank - Teknik Makina
Take advantage of a robust, indexable-insert disc designed for efficient material removal and straightforward maintenance: the combination of a 125 mm diameter, a 40 mm arbor seat and compatibility with SCMT 1204 inserts ensures reliable chip formation and predictable tool life. Order the cutter directly via Metav Werkzeuge or consult our specialists for application advice. DF104TM disc milling cutter — 125 mm diameter, compatible with SCMT 1204 inserts (Teknik Makina) The DF104TM disc milling cutter is a heavy‑duty indexable‑insert cutter for productive face and shoulder milling, engineered for rigid mounting and fast insert changes *125 mm diameter for stable milling *Compatible with SCMT 1204 inserts *40 mm arbor seat for rigid mounting *T20 Torx screws M5x12 for secure clamp Precise machining through improved rigidity and balance A stable toolholder interface is vital for consistent surface quality; the 40 mm arbor seat and the cutter's disc geometry minimise deflection and vibration during cuts. The sizeable 125 mm diameter delivers a broad cutting arc that spreads cutting forces, which improves tool life and contributes to repeatable results in serial production. Emphasis on rigidity and balanced design reduces chatter, so operators benefit from fewer reworks and more predictable cycle times. Fast insert changes and secure clamping to maximise uptime The milling head is configured for indexable inserts of type SCMT 1204, allowing quick placings of fresh cutting edges without full tool regrinding. Fast, tool‑free insert replacement is supported by M5x12 Torx screws tightened with a T20 key, combining secure clamping with simple maintenance procedures. With 10 cutting edges and a 16 mm cutting height per insert position, the system reduces downtime and keeps the production flow moving with minimal intervention. Built for production: higher removal rates with controlled depth Designed for industrial use, the cutter permits an axial engagement of 32 mm, enabling higher material removal rates when paired with appropriate machining parameters. With a compact mass of 0.927 kg, the tool is straightforward to handle during set‑up while still providing the mass needed for stable rotation. The DF104TM integrates into standard milling stations and holders, offering predictable performance and straightforward inventory management for indexable insert tooling. For Teknik Cutting Tools DF104TM enquiries and rapid supply from our Emmerich facility, contact Metav Werkzeuge — Metav’s specialists will advise on holder compatibility and optimal cutting parameters Technical Data Article number: DF104TM Manufacturer: Teknik Makina Product designation: Disc milling cutter Compatible inserts: SCMT 1204 Torx screw: M5x12 Torx key: T20 Core technical figures Diameter: 125 mm Axial engagement (ap): 32 mm Arbor/seat diameter: 40 mm Cutting height: 16 mm Number of cutting edges: 10 Weight: 0.927 kg Special features Indexable‑insert concept for fast edge changes Secure clamping with Torx screws Designed for face and shoulder milling Balanced disc geometry for reduced vibration FAQ What inserts fit this cutter? The cutter accepts SCMT 1204 indexable inserts; the DF104TM is sized and pocketed for that insert type. Which arbor or holder is required? An arbor with a 40 mm seat is required for correct mounting and rigidity for this disc cutter. How many effective cutting edges are available? The cutter body provides 10 cutting edges in the standard configuration. What is the maximum axial engagement? The tool is specified with an axial engagement of 32 mm, enabling higher material removal in appropriate processes. Which screw and key are used for insert clamping? Insert clamping uses M5x12 Torx screws tightened with a T20 key. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
160mm Disc Cutter CCMT 09T3 Inserts 14mm Cutting Height, 40mm Shank - Teknik Makina
Benefit from a robust combination of precise engagement and insert compatibility: the 160 mm diameter and 14 mm cutting height deliver stable material removal, while compatibility with CCMT 09T3 inserts and a 40 mm arbor ensure quick mounting and predictable tool life. Order directly via Metav Werkzeuge or ask the consultants for specification support. DF188TM Disc milling cutter – Ø160 mm, CCMT 09T3 compatible (Teknik Makina) A DF188TM disc milling cutter designed for insert-based milling operations, offering reliable mounting via a 40 mm arbor and a 14 mm cutting height for repeatable material engagement Ø 160 mm cutter body for indexable inserts Compatible with CCMT 09T3 inserts 40 mm arbor for secure mounting 14 mm cutting height for consistent engagement Consistent cut quality through geometry and insert system The disc body, sized at Ø160 mm, is engineered to hold standard CCMT 09T3 indexable inserts, providing a balance between metal removal rate and surface finish. Using indexable inserts means the cutting edges are replaceable rather than the whole tool, which reduces per-cutting-edge cost and simplifies maintenance. The 14 mm cutting height offers a stable engagement depth that helps to maintain constant chip formation and reduces vibration during moderate axial loads. Secure clamping and straightforward reassembly A 40 mm arbor bore is provided for positive seating in common milling spindles; the body is fastened with torx M3,5x9 screws that require a T15 key. This configuration supports secure clamping, reducing the risk of micro-movement under load. With a documented weight of 1.535 kg, the cutter body provides the inertia necessary for steady cutting, which assists in maintaining concentricity and extending insert life when correctly mounted. Defined engagement limits for predictable machining The cutter is specified with an axial engagement parameter of 50 mm, enabling controlled material removal for slotting and face-milling operations within that engagement range. Having a clear engagement figure aids process planning: feeds and speeds can be calculated with greater confidence and cycle times become more predictable. Where a workshop relies on repeatable set-ups, this clarity supports productivity and reduces trial-and-error. Practical workshop advantages and lifecycle considerations Designed for use with widely available CCMT inserts, the cutter body supports quick edge changes and inventory efficiency. The modular approach—body plus indexable inserts—means that wear parts are inexpensive to replace and downtime is minimised. For procurement and maintenance strategies, the cutter offers a pragmatic route to lowering total cost of ownership while preserving performance standards typical of industrial milling setups. Contact Metav Werkzeuge for tailored technical advice on the Teknik Makina DF188TM disc milling cutter and specification guidance from our Emmerich site – eMail: info@metav-werkzeuge.com | Tel: +49 2822 7131930 Technical data Article number: DF188TM Manufacturer: Teknik Makina SKU: DF188TM Insert type: CCMT 09T3 Arbor bore: 40 mm Diameter: 160 mm Cutting height: 14 mm Axial engagement: 50 mm Weight: 1.535 kg Torx screw: M3,5x9 Torx key: T15 Core specifications Diameter: 160 mm Cutting height: 14 mm Arbor bore: 40 mm Axial engagement: 50 mm Weight: 1.535 kg Special features Compatible with CCMT 09T3 inserts Torx M3,5x9 fixation Requires T15 key for screw tightening Disc body design for indexable-insert milling FAQ Which inserts fit this cutter? The cutter accepts CCMT 09T3 indexable inserts; the body is configured for the standard CCMT seat and clamp arrangement used with that insert size. What arbor size is required for mounting? A 40 mm arbor bore is specified for the DF188TM, providing a secure fit for spindle adapters and standard arbor systems. What is the maximum axial engagement for the disc? The cutter is specified with a 50 mm axial engagement parameter, which should be used to plan depth-of-cut for stable operation. Which screw and key are needed for assembly? Fastening is achieved with torx screws M3,5x9; a T15 torx key is required for tightening and insert clamping operations. Is the cutter suitable for high-inertia milling operations? With a body weight of 1.535 kg and a 160 mm diameter, the cutter provides the mass and stability that support steady engagement in moderate milling tasks when mounted correctly. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
160mm Disc Cutter For Indexable Inserts SCMT1204, 16mm Cut Height, 50mm Ap, 40mm Shank - Teknik Makina
Take advantage of the combination of high material removal, reliable insert clamping and straightforward integration into standard toolholders for efficient milling cycles; order the disc milling cutter directly via Metav Werkzeuge or contact the sales team for application advice. Disc milling cutter DF112TM — 160 mm diameter, for SCMT 1204 indexable inserts (Teknik Makina) A robust disc milling cutter DF112TM designed for heavy-duty facing and slotting operations on CNC milling spindles, compatible with standard indexable inserts for fast insert changes and consistent cutting performance 160 mm diameter for high material removal 12 cutting edges for consistent cutting Compatible with SCMT 1204 indexable inserts 40 mm arbor bore and 16 mm cutting height Higher throughput through larger cutter geometry With a 160 mm diameter and 12 cutting edges, this disc cutter delivers elevated material removal rates that shorten cycle times while maintaining a predictable chip load. The specified 50 mm axial depth allows deeper engagement where permitted by the machining strategy, reducing the need for multiple passes. In practical terms, the larger cutter diameter spreads cutting forces over more edges, which helps to stabilise the process and supports higher productivity on roughing and semi-finishing operations. Secure insert clamping for repeatable accuracy Engineered for indexable inserts of type SCMT 1204, the cutter uses torque-controlled fastenings to ensure repeatable seating of the inserts. The fastener specification M5x12 and matching key T20 provide a robust clamping interface that simplifies replacement and reduces the risk of misalignment. The modular insert system reduces downtime, as worn cutting edges are replaced quickly without removing the whole tool, translating into better machine utilisation and lower tooling costs per part. Straightforward mounting and stable cutting behaviour The cutter is supplied with a 40 mm arbor bore, enabling direct mounting in common arbors or holders and easing tool changeover in standard tool magazines. A 16 mm cutting height is matched to the insert geometry to maintain a stable engagement profile, while the total mass of 1.634 kg contributes to damping of vibrations during interrupted cuts. These features combine to offer a predictable, easy-to-set-up tool that integrates into existing machining centres without complex adaptations. Practical uses and machining approach Designed primarily for facing and slotting tasks, this disc milling cutter performs well in operations that require a balance between stock removal and dimensional control. The use of replaceable inserts means that the cutter body can remain in service while individual cutting edges are rotated or replaced as required, making the system cost-effective for batch production and maintenance-friendly in job-shop environments. For best results, select feed rates and depths of cut that match the chosen insert grade and the machine’s rigidity to exploit the cutter’s geometry. Contact Metav Werkzeuge for tailored application recommendations, availability of technical drawings for DF112TM and assistance with insert selection — call +49 2822 7131930 or email info@metav-werkzeuge.com Technical data Article number: DF112TM Manufacturer: Teknik Makina Core measurements Diameter: 160 mm Cutting edges: 12 Axial depth (ap): 50 mm Cutting height: 16 mm Arbor bore: 40 mm Weight: 1.634 kg Design & features Compatible with SCMT 1204 indexable inserts Fastening screw: M5x12 Torx key size: T20 Disc milling / indexable insert design FAQ Which insert type fits this cutter? The cutter is designed for SCMT 1204 indexable inserts; Teknik Makina specifies this form for correct seating and cutting geometry. What arbor diameter is required for mounting? Mounting requires a 40 mm arbor bore; adaptors or holders should match this diameter for secure installation of the DF112TM. How many cutting edges does the tool provide? The disc milling cutter uses 12 cutting edges, which spreads cutting forces and supports steady material removal. What tools are needed to change inserts? Insert changes use an M5x12 fastening screw and a T20 Torx key for secure, repeatable clamping of the SCMT 1204 inserts on the DF112TM. Is a technical drawing or CAD file available? Technical drawings and CAD data are often available on request; refer to the DF112TM product documentation when planning holder compatibility and toolpaths. Manufacturer / Responsible: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; +49 2822 7131930; eMail: info@metav-werkzeuge.com
160mm Disc Cutter SCMT 09T3 Inserts 12mm Cutting Height, 40mm Shank Diameter - Teknik Makina
The combination of a Ø160 mm cutting diameter, compatibility with SCMT 09T3 indexable inserts and a 40 mm arbor delivers consistent material removal and straightforward tooling integration; order the DF110TM via Metav Werkzeuge or consult the specialists for application advice. DF110TM – Teknik Makina face milling cutter, Ø160 mm, 40 mm arbor A robust DF110TM face milling cutter designed for efficient face milling and heavy-duty finishing tasks in workshop and production environments Ø160 mm cutting diameter 40 mm arbor for secure mounting Fits SCMT 09T3 indexable inserts 12 mm cutting height, robust design Faster chip removal for higher throughput The large Ø160 mm diameter combined with a recommended axial depth (ap 50 mm) enables a significantly higher material removal rate compared with smaller heads, reducing cycle times on repetitive face milling tasks. By using SCMT 09T3 indexable inserts the tool converts insert technology into predictable performance: the insert geometry controls chip formation and allows repeatable surface quality. This results in fewer tool changes per production shift and a measurable increase in machining efficiency for serial operations. Secure clamping and rapid insert replacement Designed for stability, the head mounts on a 40 mm arbor for positive positioning and reduced flute chatter; the system weight of 1.313 kg contributes to steady cutting even under heavier feeds. Inserts are fixed with an M4x11 Torx screw and accessed with a T15 key, which simplifies service routines and shortens downtime during index or replacement operations. The 12 mm cutting height offers a substantial engagement length for finishing passes while maintaining insert rigidity and predictable wear patterns. Practical workshop use and supply simplicity Engineered for practical deployment in general machining shops, the milling head accepts widely available SCMT 09T3 inserts, easing stock management and ensuring quick access to consumables. The modular approach—separate replaceable inserts and a standard 40 mm arbor—reduces capital tied up in specialised cutters. Operators and procurement benefit from compatibility with common insert ranges and the reliability that comes from straightforward mechanical fixing, making the cutter a pragmatic choice for mixed-production environments. For high-efficiency face milling and reliable insert compatibility, contact Metav Werkzeuge to discuss supply options or request tailored application guidance at info@metav-werkzeuge.com or by phone on +49 2822 7131930 Technical Data SKU: DF110TM Brand: Teknik Makina Designation: face milling cutter Diameter: 160 mm Arbor diameter: 40 mm Cutting height: 12 mm Recommended axial depth: 50 mm Indexable inserts: SCMT 09T3 Torx screw: M4x11 Torx key size: T15 Weight: 1.313 kg Facts Ø160 mm 40 mm 12 mm ap 50 mm 1.313 kg M4x11 T15 Special features Accepts SCMT 09T3 indexable inserts Torx fixing for insert retention Arbor-mounted design for secure clamping Compact workshop weight for easy handling FAQ What inserts are compatible with this cutter? The cutter is specified for SCMT 09T3 indexable inserts; Teknik Makina supplies the DF110TM as a head designed around that insert format. Which arbor size is required for mounting? Mounting requires a 40 mm arbor bore; this ensures stable seating and reduces run-out during face milling operations with the DF110TM. How is the insert secured and serviced? Inserts are secured with an M4x11 Torx screw; a T15 key is used for tightening and replacement to simplify maintenance cycles. Is the DF110TM suitable for finishing passes? Yes—its 12 mm cutting height and insert geometry provide rigidity and consistency suited to finishing operations in a production setting. What benefits does the larger diameter bring to production? The Ø160 mm diameter increases effective cutting engagement and chip evacuation, supporting higher material removal rates and improved throughput with the DF110TM. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
160mm Disc Milling Cutter For CCMT 0602 Inserts 8mm Cutting Height, 40mm Shank - Teknik Makina
Take advantage of a robust combination of precise geometry, easy insert handling and measurable performance: the DF182TM disc cutter delivers consistent slotting and face milling with its Ø160 mm diameter and CCMT 0602 compatibility. Order directly via Metav Werkzeuge or consult the technical team for integration advice. DF182TM disc cutter — Ø160 mm, for CCMT 0602 inserts (Teknik Cutting Tools) The DF182TM disc cutter is engineered for industrial slotting and peripheral milling, offering a compact cutter body designed to accept CCMT 0602 indexable inserts for fast, reliable insert changes in production environments. Ø160 mm cutter body Compatible with CCMT 0602 inserts 8 mm cutting height 40 mm arbor bore Faster cycle times through optimised cutter geometry The robust body and tooth arrangement reduce vibration and support stable chip formation, which improves machining efficiency. With a nominal Ø160 mm diameter and 16 teeth, the tool enables smooth engagement and even load distribution across the insert pockets. This results in shorter non-cutting times and more predictable cycle times for repetitive slotting or face operations. The design supports consistent chip evacuation and repeatable surface results, helping to increase throughput in batch production. Straightforward insert system and secure clamping Tool changes and reconditioning are efficient thanks to the use of standard CCMT 0602 indexable inserts and secured fastening. Each insert is held by Torx M2.5x7 screws tightened with a T08 key, offering repeatable clamping torque and minimal setup effort. The cartridge-style pockets allow simple indexing of worn cutting edges, reducing downtime compared with brazed or solid cutters. Clear mechanical fixation ensures reliable seating of the inserts and reduces the need for frequent rework of the cutting geometry. Practical mounting and accessibility for common toolholders The cutter features a central arbor bore of 40 mm, enabling secure mounting to compatible arbors and arbors with standard interfaces. The 8 mm cutting height balances material removal per tooth with insert strength, making the cutter suitable for stable slotting depths up to the indicated engagement. At a mass of approximately 0.996 kg, the body is easy to handle during tool changes yet substantial enough to support vibration damping and maintain alignment under load. This combination reduces setup complexity and supports rapid tool replacement in the workshop. Reliable service life and workshop convenience The use of off-the-shelf CCMT 0602 inserts keeps running costs predictable and simplifies inventory management, since replacement inserts and screws are widely available. The cutter’s multiple cutting edges allow incremental re-indexing rather than full regrinding, extending the time between consumable purchases. For purchasers seeking dependable supply and technical guidance, Metav presents a consolidated sourcing option and technical consultancy to ensure the cutter integrates seamlessly into existing tool chains. Choose Teknik Cutting Tools' DF182TM disc cutter for dependable slotting performance and contact Metav Werkzeuge for tailored technical support and order coordination at info@metav-werkzeuge.com or +49 2822 7131930 Technical Data Article number: DF182TM Manufacturer: Teknik Makina Product: disc cutter Facts Diameter: 160 mm Cutting edges: 16 Cutting height: 8 mm Arbor bore: 40 mm Max recommended engagement (ap): 50 mm Weight: 0.996 kg Special features For indexable inserts: CCMT 0602 Fastening screw: Torx M2.5x7 Torx key size: T08 Body type: disc cutter FAQ What inserts does this cutter accept? The DF182TM accepts CCMT 0602 indexable inserts; the pocket design is optimised for that insert geometry for quick indexing and secure clamping. What arbor size is required to mount the cutter? The cutter has a 40 mm arbor bore and requires a matching arbor or adaptor to ensure correct concentricity and secure mounting. How many cutting edges are fitted to the cutter body? The tool is supplied for 16 cutting edges, providing a balance between material removal rate and surface smoothness. What is the cutting height and its practical implication? The cutting height is 8 mm, which defines the maximum vertical engagement of the insert and is suitable for moderate slot depths while maintaining insert stability. Which torque tool is used to secure the inserts? Inserts are fastened with Torx M2.5x7 screws tightened using a T08 Torx key, giving repeatable clamping performance. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
160mm Face Mill For CCMT 1204 Inserts 20mm Cutter Height, 40mm Shank - Teknik Makina
Take advantage of the robust combination of high material removal capacity and straightforward insert compatibility for reliable production cycles; the 160 mm diameter and 12 cutting edges ensure consistent chip flow, while the compact 40 mm arbor and 20 mm cutting height simplify handling and setup. Order the tool directly via Metav Werkzeuge or consult our specialists for application guidance. Disc milling cutter DF192TM by Teknik Cutting Tools — 160 mm, 12 cutting edges The disc milling cutter DF192TM is a high-capacity face milling tool engineered for indexable-insert cutting in industrial machining and CNC operations. 160 mm diameter for broad face coverage 12 cutting edges for steady stock removal Compatible with CCMT 1204 inserts Robust 40 mm arbor and compact 2.65 kg mass Increase throughput with reliable cutting performance This milling assembly delivers predictable material removal thanks to its 160 mm diameter and 12 cutting edges, which together provide an even distribution of cutting load and reduced vibration. With an axial engagement capability of 50 mm, the tool is suited for heavier passes where cycle time reduction matters. The result is a measurable improvement in machining efficiency and less frequent rework, helping maintain production schedules and reduce per-part machining time. Precise compatibility and straightforward insert handling Designed for CCMT 1204 indexable inserts, the cutter supports a widely available insert format that balances cost and longevity. Indexable inserts allow rapid replacement without regrinding, lowering downtime and consumable management complexity. The 20 mm cutting height offers a secure pocket depth for insert clamping, while the supplied screw specification (M5x12) and T20 key size standardise maintenance tasks and spare-part procurement. Secure mounting and service-friendly design The tool’s 40 mm arbor interface provides a robust connection to the spindle, reducing runout and improving repeatability of cut geometry. At a weight of 2.65 kg, the assembly remains manageable for handling and fixturing while offering mass to dampen harmonic excitation. Fastening details such as the Torx screw arrangement simplify insert changes and reduce the risk of improper torque—essential for maintaining cutting-edge stability and tool life. Built for workshop integration and predictable supply This cutter integrates readily into typical workshop tool lists and is compatible with standard CCMT inserts, easing inventory consolidation. The unit’s specifications support both small-batch jobbing and higher-volume runs, making it suitable for general machining, component facing and bulk material removal. For purchasing and application advice Metav’s Emmerich hub acts as a quality filter and logistical partner, ensuring dependable delivery and technical backup. Choose Teknik Cutting Tools’ DF192TM disc milling cutter for consistent face-milling performance — contact Metav Werkzeuge for stock checks, application support or to request a cutting-parameter recommendation at info@metav-werkzeuge.com or +49 2822 7131930 Technical data Article number: DF192TM Manufacturer: Teknik Makina Product: Disc milling cutter Core data Diameter: 160 mm Cutting edges: 12 Cutting height: 20 mm Axial depth of cut (ap): 50 mm Arbor / shank diameter: 40 mm Weight: 2.65 kg Special features Compatible insert type: CCMT 1204 Torx screw: M5x12 Torx key size: T20 FAQ What materials is the cutter suitable for? The DF192TM is designed for general face-milling tasks; compatibility with specific materials depends on the chosen insert grade and machine parameters, with the cutter accepting CCMT 1204 inserts for a wide range of steels and castings. How many inserts does the tool accommodate and how are they fixed? The cutter uses 12 cutting edges supplied as indexable CCMT 1204 inserts; each insert is secured with an M5x12 Torx screw tightened with a T20 key. What spindle or arbor size is required for mounting? A robust 40 mm arbor interface is specified for stable mounting and reduced runout during operation. Can the unit handle heavy axial engagements? Yes, the specified axial depth of cut of 50 mm supports deeper passes; actual values should be adjusted according to insert grade and machine capability. Is the cutter heavy to handle during tool changes? With a mass of 2.65 kg, the assembly remains practical for manual handling while providing sufficient mass to aid vibration damping. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com
160mm Face Milling Cutter 12 Inserts 10mm Cutting Height 40mm Shank - Teknik Makina
Take advantage of a robust combination of precise cutting geometry and economical maintenance: the replaceable insert system reduces downtime while the 160 mm diameter body delivers stable, high-performance side milling; order directly via Metav Werkzeuge or request application advice from our consultants. Disc milling cutter by Teknik Makina — 160 mm diameter, 12 cutting edges The Disc milling cutter is a purpose-built indexable cutter for side milling and profiling on CNC and conventional machines, designed for fast insert changes and consistent surface finish 160 mm diameter for stable milling 12 cutting edges for fine pitch cutting Compatible with SCMT 09T3 inserts 40 mm arbor for secure attachment 10 mm cutting height for robust engagement Stable machining that increases throughput With a 160 mm diameter body and 12 cutting edges, this milling head provides a stable cutting platform that reduces vibration and promotes a consistent finish. The larger diameter contributes to improved tool rigidity, which in turn supports higher metal removal rates without sacrificing accuracy. The balanced design and modest overall mass ensure predictable behaviour in both high-speed and moderate-feed operations, helping production processes run more smoothly and reliably. Faster service life and lower process costs through indexable inserts The cutter accepts SCMT 09T3 indexable inserts, allowing worn edges to be rotated or replaced instead of changing the entire tool. Insert retention relies on M4x11 Torx screws tightened with a T15 key, enabling secure fastening and straightforward service procedures. This configuration reduces machine downtime and simplifies spare-part logistics. Economically, replaceable inserts convert cutting-edge changes into quick maintenance steps, improving uptime and lowering overall tooling costs. Precise set-up and dependable compatibility with machine spindles Engineered for straightforward integration, the tool features a 40 mm arbor for rigid mounting and a 10 mm cutting height that supports substantial engagement when profiling. The axial capacity indicated by ap 50 mm suits a wide range of side-milling passes while the compact 1.28 kg mass facilitates handling and rapid tool changes. Together these dimensions make the cutter suitable for batch production and series work where repeatability and setup speed are priorities. For a tailored recommendation on Teknik Cutting Tools’ disc milling cutter DF108TM and to arrange supply from Metav Werkzeuge, contact Metav Werkzeuge GmbH in Emmerich by phone at +49 2822 7131930 or by email at info@metav-werkzeuge.com to discuss application specifics and delivery options Technical data Article number: DF108TM Brand: Teknik Makina Insert type: SCMT 09T3 Facts Diameter: 160 mm Cutting edges: 12 Axial depth (ap): 50 mm Cutting height: 10 mm Arbor / attachment diameter: 40 mm Weight: 1.28 kg Special features Torx screw: M4x11 Torx key: T15 For indexable inserts Replaceable cutting edges FAQ What insert type does this cutter use? The cutter accepts SCMT 09T3 indexable inserts, specified for the Teknik Cutting Tools disc milling cutter DF108TM to allow quick rotation or replacement of cutting edges. How many cutting edges are available on the tool? The milling tool is equipped with 12 cutting edges, which helps to distribute cutting forces and achieve a fine pitch for improved surface quality. What arbor size is required for mounting? The tool uses a 40 mm arbor diameter for secure attachment to the spindle when installing the DF108TM disc milling cutter. What is the recommended method for changing inserts? Replace or index the SCMT 09T3 inserts using the M4x11 Torx screws and a T15 key; this ensures secure fastening and straightforward maintenance. Is the cutter suitable for CNC operations? Yes, the robust design and standard arbor interface make the cutter suitable for CNC machining as well as conventional milling setups, delivering repeatable performance for series production. Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com
Increase productivity when machining deep, narrow slots
A slotting cutter (also known as a slitting cutter, slitting saw or disc cutter) is a disc-shaped milling tool designed to produce deep, narrow grooves, long slots or precise cut-offs. These tools are engineered for economical, high-precision material removal where conventional end mills struggle to deliver consistent results.
Why internal coolant makes the difference in demanding jobs
Standard slotting cutters rely on external machine nozzles to supply coolant. That approach can be sufficient for shallow grooves and easily machinable materials but quickly limits performance for deeper cuts: the cutter plunges far into the workpiece, external coolant is blocked by the narrow slot walls and chips remain trapped in the cutting zone. By contrast, slotting cutters with integrated internal coolant channels deliver the coolant directly to the cutting edge under high pressure. This targeted flushing removes chips from the narrow gap, carries heat away from the cutting zone and reduces the risk of chip jamming, sudden tool fracture and thermal damage to the component.
Practical benefits that improve shop-floor throughput
- reliable chip evacuation: high-pressure internal coolant forces chips out of narrow slots, reducing rework.
- extended tool life: direct cooling and chip flushing lower temperature and wear on the cutting edges.
- process security: prevents chip entrapment and sudden tool breakage during deep slotting operations.
- consistent surface quality: thermal control reduces burr formation and avoids heat-related part distortion.
- suitable for tough materials: essential when machining hard or heat-resistant alloys.
Metav as your specialist partner for precision tooling
Metav combines decades of expertise with a broad portfolio that spans from high-precision measuring instruments to complete workshop equipment. With a quality-filter approach from Emmerich and more than 48,000 customers, Metav is positioned as a reliable partner for buying slotting cutters and associated tooling. The assortment and logistics capability make Metav a practical choice when sourcing tools that must perform consistently under demanding production conditions.
FAQ
What is the main advantage of a slotting cutter with internal coolant?
A slotting cutter with internal coolant delivers the coolant directly to the cutting edge via integrated channels, which improves chip evacuation, lowers cutting temperature and significantly reduces the risk of tool breakage when producing deep, narrow grooves.
When is a slitting cutter with external coolant still acceptable?
A slitting cutter using external coolant is acceptable for shallow slots and easily machinable materials where coolant access and chip removal are not obstructed by narrow slot walls.
Can internal coolant enable slotting in tougher alloys?
Yes. The targeted high-pressure coolant flow used with an internal-coolant slotting cutter is particularly important when machining tough or heat-resistant materials, because it removes heat and chips from the confined cutting zone more effectively.
How does chip behaviour differ between a slitting saw and a disc cutter without internal coolant?
Without internal coolant, chips tend to accumulate in the slot and can become wedged between the cutter and the workpiece; with internal coolant channels, chips are flushed out reliably, preventing jamming and reducing the likelihood of thermal damage.
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