XPMT 110412 AH6030 Wendeplatten - Tungaloy

The combination of a PVD-coated AH6030 grade and a sharp, wear-resistant cutting edge delivers stable chip formation and consistent process security for indexable full-bore drilling. Matched with the TungDrillTwisted family of TDX bodies, this insert supports efficient changeover and predictable tool life — order the insert directly via Metav Werkzeuge or consult the team for selection support.

XPMT110412R-DJ AH6030 (XPMT 110412) – Indexable drill insert for general drilling | Tungaloy

The XPMT110412R-DJ AH6030 is a PVD-coated carbide insert for TDX-series indexable full-bore drilling systems, optimised for reliable general drilling across a wide range of materials.

• PVD-coated carbide grade AH6030
• Optimised for process reliability and sharp edge
• Cylindrical hole with 40°–60° countersink
• 1.2 mm corner radius for consistent chip control

Optimised system performance for diverse machining tasks

This insert is engineered for use in an indexable full-bore drilling system and pairs with the TungDrillTwisted TDX drill bodies to enable controlled, repeatable drilling cycles. The modular design reduces tool change time and simplifies inventory: the indexable format lets production engineers adapt diameter, L/D ratio and shank interface independently from the cutting edge. With a TDX drill body and a suitable insert geometry, the system offers a robust basis for full-bore drilling in production environments that demand consistent cycle times and reproducible hole quality.

Durable cutting geometry that extends in-process stability

The AH6030 grade is a PVD-coated carbide designed for combined wear and chipping resistance while maintaining a sharp cutting edge where required. This balance reduces flank wear without sacrificing initial cutting performance, which in turn improves process reliability under variable cutting conditions. For operations where edge integrity and stable tool life are critical, the substrate and coating combination helps to keep machining tolerances within specification over longer runs, lowering the frequency of interventions and unplanned stoppages.

Precise geometry for dependable chip control and clamping

A controlled edge radius and chipbreaker design translate into predictable chip flow and secure insert seating. The insert features a chipbreaker DJ together with a 1.2 mm corner radius, which promotes manageable chip formation on interrupted or continuous cut conditions. The free clearance 11° and a cylindrical hole with one-sided countersink (40°–60°) ensure reliable screw clamping and repeatable seat location in the TDX pocket. These attributes reduce the likelihood of insert movement and support consistent surface finish and dimensional stability.

Practical system integration to reduce setup time and increase throughput

The TungDrillTwisted family is differentiated by overhang/L‑D ratio and interface; selecting the right combination of drill body, shank and the XPMT insert allows fine-tuning for machine, workpiece material and coolant strategy. The system comprises TDX/C‑TDX drill bodies, XPMT inserts, clamping screws and the corresponding key, offering a complete solution that simplifies procurement and assembly. Careful matching of insert grade and geometry to the application yields higher material removal rates and lower downtime, contributing directly to operational efficiency.

Contact Metav Werkzeuge for tailored advice on integrating Tungaloy AH6030 inserts into existing tool programmes — email info@metav-werkzeuge.com or call +49 2822 7131930 to discuss compatibility and availability

Technical Data

• Manufacturer article number: 6718261
• SKU: 6718261-Tungaloy
• Manufacturer SKU: TUN6718261
• Model series: TungDrillTwisted
• Insert designation: XPMT110412R-DJ AH6030

Facts

• Corner radius: 1.2 mm
• Free clearance angle: 11°
• Plate size: 11

Special features

• Material: carbide
• Coating / grade: AH6030 (PVD)
• Chipbreaker: DJ
• Hole: with hole
• Hole style: cylindrical hole + one-sided countersink (40°–60°)
• Plate form: special
• Series application: indexable full-bore drilling system (TDX bodies)

FAQ

What materials is this insert suitable for?
The XPMT110412R-DJ AH6030 insert is designed for a broad material spectrum when used in the TungDrillTwisted system; the AH6030 grade balances wear resistance and edge strength for reliable performance across many steels and alloyed materials.

How does the AH6030 grade affect tool life and process stability?
AH6030 is a PVD-coated carbide grade that reduces flank wear and resists chipping, which helps maintain cutting geometry and enhances process reliability over extended cycles when using the XPMT insert in TDX drill bodies.

What benefits does the chipbreaker DJ provide?
The chipbreaker DJ steers chip formation to avoid long, stringy chips and supports stable evacuation, improving surface finish and reducing the risk of recutting or chip entanglement during drilling.

Which drill bodies are compatible with this insert?
Compatibility is with the TDX/C‑TDX drill bodies within the TungDrillTwisted family; the system is matched by overhang/L‑D ratio and interface to ensure correct seating and clamping of the XPMT insert.

How is the insert secured in the drill body and what features aid repeatability?
The XPMT insert uses the cylindrical hole with a one-sided countersink (40°–60°) and is clamped using the designated clamping screws; this arrangement, together with the insert flat/seat geometry, ensures repeatable positioning and secure retention under cutting loads.

Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.