XPMT 050204 AH9030 Wendeplatten - Tungaloy

Take advantage of the combination of PVD-coated AH9030 carbide, proven chip control and the modular TDX drill-body concept for reliable, repeatable drilling performance; order original inserts through Metav Werkzeuge or consult our specialists for selection and process tuning.

XPMT 050204 AH9030 – XPMT050204R-DW insert for full drilling system (general drilling) by Tungaloy

A XPMT050204R-DW AH9030 indexable carbide insert designed for TungDrillTwisted full drilling systems, optimised for general-purpose drilling where a sharp cutting edge and process security are required

• PVD-coated carbide grade AH9030 for process security
• Designed for TungDrillTwisted TDX drill bodies
• 0.4 mm corner radius and 11° relief angle
• Cylindrical hole with one-sided countersink

Stable cutting performance for repeatable results

The insert combines a PVD-coated wear-resistant carbide matrix with a chipbreaker geometry designed to reduce edge chipping and stabilise the machining process. The grade AH9030 delivers both abrasion resistance and resistance to breakage, which translates into consistent tool life and fewer unexpected tool changes. For production environments this means higher machine availability and a predictable quality output; the modular insert concept enables rapid replacement and avoids full-tool discard, improving overall efficiency.

System compatibility and practical advantages

Installed in the TungDrillTwisted family of TDX/C‑TDX drill bodies, the cutting plate features a 0.4 mm corner radius and an 11° relief angle, with a plate thickness of 2.38 mm and the DW chipbreaker for controlled chip formation. The plate is supplied with a cylindrical hole and a one-sided countersink (40°–60°) to suit secure clamping and repeatable seating. The modular system includes clamping screws and a key, permitting straightforward assembly. Choosing the correct diameter, L/D ratio and shank in line with machine capacity and coolant strategy helps to exploit the insert’s advantages fully.

Productivity gains and application guidance

As a replaceable insert in a full drilling system, this component reduces tooling costs per hole and shortens maintenance routines compared with solid drills. The insert is recommended when a sharp cutting edge and process security are priorities; it is suitable for general drilling tasks where stable chip control and predictable wear behaviour are important. When selecting tooling, match the insert geometry to the workpiece, machine rigidity and coolant availability to achieve higher feed rates and repeatable surface finish, thereby improving throughput without sacrificing reliability.

For application advice or to order original Tungaloy inserts, contact Metav Werkzeuge for tailored recommendations and fast delivery; our consultants are available to check compatibility and help configure the right TungDrillTwisted setup for the intended machining task.

Technical Data

• Article number: 6718264
• SKU: 6718264-Tungaloy
• Manufacturer SKU: TUN6718264
• Model series: TungDrillTwisted
• Designation: XPMT050204R-DW AH9030
• Material: Hartmetall

Core specifications

• Corner radius: 0.4 mm
• Relief angle: 11°
• Plate thickness: 2.38 mm
• Plate size: 05
• Plate form: Special
• Hole: with hole
• Hole style: cylindrical hole with one-sided countersink (40°–60°)

Materials & special features

• Coating / grade: AH9030 (PVD-coated)
• Chipbreaker: DW
• System components: TDX/C‑TDX drill bodies, XPMT inserts, clamping screws, key
• Typical use: general drilling; family differentiated by overhang (L/D) and interface

FAQ

What machining tasks is this insert suited for?
The XPMT050204R-DW AH9030 insert is intended for general drilling within the TungDrillTwisted full drilling system, particularly where a sharp cutting edge and secure process behaviour are required.

What does the AH9030 grade provide?
The AH9030 PVD-coated carbide grade offers wear resistance and fracture toughness, delivering reliable edge stability and consistent tool life for repeatable drilling operations.

How is the insert mounted in the drill body?
The insert seats in TDX/C‑TDX drill bodies and is secured with the supplied clamping screw; the cylindrical hole with a one-sided countersink ensures correct seating and orientation.

Which geometry details affect cutting behaviour?
The 0.4 mm corner radius and 11° relief angle influence edge strength and cutting engagement; these features, together with the DW chipbreaker, promote controlled chip formation and process stability.

What is included in the drilling system family?
The TungDrillTwisted family comprises TDX/C‑TDX bodies, XPMT insert types, clamping screws and the assembly key, enabling modular configuration to match machine, coolant and workpiece conditions.

Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.