XPMT 040104 AH6030 Wendeplatten - Tungaloy

Take advantage of the combination of PVD-coated carbide grade AH6030 and a sharp cutting edge for consistent, high-quality holemaking with reduced insert wear; order through Metav Werkzeuge or consult our specialists for application matching.

XPMT 040104 AH6030 indexable insert for full-bore drilling (general drilling) — Tungaloy

A XPMT 040104 AH6030 indexable insert designed for TDX full-bore drilling systems, providing robust edge stability and predictable performance in general drilling applications.

PVD-coated AH6030 grade for wear resistance
Sharp cutting edge for process security
Designed for TDX full-bore systems

Consistent process stability for productive holemaking

The XPMT insert family is built to support industrial drilling cycles where repeatability matters. The AH6030 grade, a PVD-coated carbide, combines wear resistance with fracture toughness to maintain a sharp cutting edge over longer intervals; this reduces the frequency of index changes and helps keep cycle times stable. When mounted in compatible TDX drill bodies, the insert geometry contributes to steady chip flow and predictable cutting forces, which supports stable spindle loads and consistent hole quality across batches.

Precision geometry that improves surface finish and accuracy

A controlled insert geometry means fewer downstream operations. The 0.4 mm corner radius and the insert’s special form are optimised to produce a fine bore entry and controlled transition between cut and wall, lowering the need for rework. The chipbreaker DS is designed to manage chip formation for many drilling conditions, helping to avoid clogging and to preserve tool life. As a result, finishing operations are shortened and component tolerance conformity is easier to achieve.

Practical compatibility and handling for workshop efficiency

The insert is supplied in a standard 04 size with a thickness of 1.59 mm and a hole configuration described as cylindrical hole with single-sided countersink (40°–60°), simplifying clamping in TDX/C-TDX bodies. The standardised interface aids rapid changeover and reduces set-up time. Selection of diameter, L/D and shank should be matched to the machine and coolant strategy; when assembled correctly, the system supports high-throughput drilling without complex machine adjustments.

Reduced risk and clear selection for engineering teams

Choosing a PVD-coated carbide insert such as this one helps mitigate the risk of premature flank wear and edge chipping under mixed operational loads. The XPMT geometry, combined with the AH6030 grade, aims to provide a balance between wear resistance and fracture tolerance, which is particularly valuable for general-purpose drilling where material mixes and intermittent conditions occur. For purchasing and application planning, the standardised insert code and format simplify inventory and ordering processes.

For reliable process security with Tungaloy AH6030 inserts, contact Metav Werkzeuge for application advice and matching to TDX drill bodies — eMail: info@metav-werkzeuge.com or call +49 2822 7131930

Technical data

• Article number: 6718277
• Manufacturer article number: 6718277
• Manufacturer SKU: TUN6718277
• SKU: 6718277-Tungaloy
• Model series: TungDrillTwisted
• Material: Carbide

Facts

• Corner radius: 0.4 mm
• Thickness: 1.59 mm
• Free angle: 11°
• Size: 04
• ISO designation: 040104
• Insert hole: with hole; cylindrical + single-sided countersink (40°–60°)

Special features

• Grade: AH6030 (PVD-coated carbide)
• Chipbreaker: DS
• Insert form: special
• Designed for TDX/C-TDX drill bodies
• Application: indexable full-bore drilling systems
• Family variation by overhang (L/D) and interface type

FAQ

How does this insert fit into existing TDX drilling systems?
The XPMT insert is produced for use in TDX and C-TDX bore bodies and secures with the standard clamping screw system; correct matching of insert size and body interface ensures reliable seating and repeatable performance.

What is the advantage of the AH6030 grade?
AH6030 is a PVD-coated carbide grade that combines wear resistance with edge strength; in the XPMT040104R-DS configuration it supports a sharper edge and improved resistance to chipping in general drilling.

What does the chipbreaker DS do in practice?
The DS chipbreaker influences chip shape and evacuation, helping maintain consistent chip flow during drilling and reducing the risk of chip packing in through-coolant or external-coolant setups.

Which geometrical data are most important when ordering replacements?
Key data are the ISO code 040104, the corner radius 0.4 mm, thickness 1.59 mm and the hole/countersink specification; these ensure the replacement insert matches the original clamping and cutting geometry.

Is this insert suitable for intermittent cutting or roughing conditions?
The combination of the AH6030 grade and the insert form is intended to offer a compromise between toughness and wear resistance, making it suitable for many general-purpose and intermittent drilling scenarios, though final suitability depends on machine and workpiece conditions.

Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.