ONGU 0507AN AH3135 Wendeplatten - Tungaloy

A robust, PVD-coated carbide insert that combines the AH3135 grade’s wear and fracture resistance with an octagonal, double-sided design for economical, high-feed milling; order directly via Metav Werkzeuge or consult the technical team for specification support.

ONGU0507AN AH3135 indexable insert DoFeed — high-feed milling, PVD-coated carbide by Tungaloy

ONGU0507AN AH3135 is an octagonal PVD-coated carbide indexable insert designed for high-feed milling, optimised for large chip volumes at small axial depths in pocket and face milling applications

• DoFeed family: high-feed milling capability
• PVD-coated AH3135 for wear resistance
• Octagonal double-sided, reversible insert
• Cylindrical hole with 40°–60° countersink

Maximise material removal with stable high-feed performance

The DoFeed design enables a high material removal rate while keeping the axial cut low, which reduces cycle times without compromising surface quality. The combination of an octagonal form and double-sided geometry allows quick indexing and cost-effective use of the cutting edges, lowering tooling cost per part. For machining tasks such as pocketing and face milling, the insert’s geometry promotes consistent chip flow and machine load, resulting in predictable machining cycles and improved process efficiency.

Long-lasting operation thanks to advanced grade and coating

The AH3135 PVD-coated carbide grade is formulated for both wear resistance and edge strength, delivering a sharp cutting edge with enhanced fracture control under interrupted cuts. This balance of toughness and hardness provides process security in demanding milling regimes where stable cutting edges and repeatable performance are required. The coating reduces adhesion and flank wear, extending edge life and reducing the frequency of indexing or replacement in production settings.

Secure clamping and easy handling reduce setup time

Designed with a cylindrical hole and a double-sided countersink in the 40°–60° range, the insert ensures positive seating and uniform clamp force, which helps prevent movement under high-feed conditions. The 135° cutting angle and a plate thickness of 7.94 mm give mechanical stability at the tool pocket, while the octagonal shape offers multiple usable edges per insert. These features simplify tool changes and minimise non-productive time, supporting higher uptime on batch runs.

Application guidance for reliable results in milling

Optimised for high-feed milling, this insert performs well in pocket milling and face milling when the strategy calls for large time chip volumes at small axial depths. The tooling system comprises the milling body, matching indexable inserts and fastening screws for a complete solution. For best results, pair the insert with stable workholding and a suitable high-feed holder, monitor edge condition at regular intervals, and adjust feed rates to the rigidity of the machine and workpiece to maintain consistent surface integrity.

Contact Metav Werkzeuge for availability and technical advice on the Tungaloy ONGU0507AN AH3135 DoFeed insert; email info@metav-werkzeuge.com or call +49 2822 7131930 to discuss application-specific recommendations and delivery options

Technical Data

• Article number: 6735445
• SKU: 6735445-Tungaloy
• Manufacturer SKU: TUN6735445
• Model series: DoFeed

Facts

• Thickness: 7.94 mm
• Insert size: 05
• Cutting angle: 135°
• Corner radius: 0 mm
• Relief angle: 0°

Special features

• Shape: octagonal
• Coating: PVD-coated AH3135 carbide
• Chipbreaker: double-sided
• Hole: cylindrical with double-sided countersink 40°–60°
• Application: milling (high-feed, pocket and face milling)

FAQ

What is the intended application for this insert?
This indexable insert, the ONGU0507AN AH3135 Tungaloy insert (SKU 6735445-Tungaloy), is intended for high-feed milling tasks such as pocket and face milling where large chip volumes are removed with small axial depths.

Which material grade and coating does the insert use?
The insert is supplied in the AH3135 grade with a PVD-coated carbide substrate, combining wear resistance and edge strength for process reliability.

How does the octagonal design benefit production?
The octagonal geometry provides multiple usable edges per insert and, together with the double-sided configuration, reduces tooling cost per edge and shortens downtime for indexing.

Is the insert suitable for interrupted cuts and pocketing?
Yes, the AH3135 grade and the insert’s fracture-resistant properties make it suitable for interrupted cuts encountered in pocketing and similar milling operations.

What clamping features ensure secure seating?
The insert features a cylindrical hole with a double-sided countersink (40°–60°), which ensures positive seating and uniform clamping force for stable performance under high-feed conditions.

Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.