TCGT 160608 AH3135 Wendeplatten - Tungaloy

Take advantage of PVD-coated carbide and the wear-resistant AH3135 grade for dependable, high-process-stability milling. The triangular insert with a 0.8 mm corner radius and a cylindrical hole with one-sided countersink ensures secure clamping and consistent edge life; order or request consultation via Metav Werkzeuge for application support.

TCGT 160608 AH3135 triangular indexable insert for milling — Tungaloy

TCGT160608 AH3135 is a triangular carbide indexable insert engineered for reliable milling performance within Tungaloy tooling systems, optimised for face, shoulder, slot, high-feed and contour milling.

• Tungaloy triangular insert TCGT160608 AH3135
• PVD-coated carbide for wear resistance
• With cylindrical hole and 40°–60° countersink
• 0.8 mm corner radius, suitable for secure clamping

Consistent cutting performance for high-process-stability

The combination of PVD-coated carbide and the AH3135 grade delivers a balance between wear resistance and fracture toughness, making the insert particularly suited to applications where a sharp cutting edge and process security are both required. As a triangular indexable solution, this component provides three cutting edges per corner and is conceived to reduce downtime through predictable edge life. The metallurgical design reduces flank wear and supports repeatable surface finish, which translates into longer production runs and fewer regrinds.

Design features that simplify tool setup and retention

A defining mechanical advantage is the insert’s cylindrical hole with one-sided countersink (40°–60°), which interfaces with standard Tungaloy milling bodies and clamping screws to ensure reliable seating and torque transmission. The triangular form and the 60° included angle provide geometric stability during interrupted cuts and contouring tasks. Clearances and form fit minimise microvibrations, which helps to protect the cutting edge and to secure consistent chip flow under varying cutting conditions.

Application suitability and machining benefits

This grade is developed for versatile milling tasks — from face and shoulder work to slots and high-feed contouring — where both edge sharpness and controlled chip formation are essential. The 0.8 mm corner radius offers a compromise between strength and edge definition: it supports robust corner performance while maintaining the ability to produce acceptable edge finishes. The single-sided chipbreaker geometry assists chip control on many steels and alloyed materials, reducing the risk of built-up edge and facilitating stable long-run production.

Practical specifications and engineering guidance

Key geometric values support process planning: 6.35 mm thickness, size 16, 7° clearance angle and the standard 60° insert geometry. These dimensions make the component compatible with Tungaloy milling systems that match the TCGT160608 form factor. For optimal results, ensure the insert seat and clamping screw are clean and undamaged, and select cutting parameters consistent with the workpiece material and machine rigidity. For further data or cutting examples, technical sheets and application notes are available to support integration into production.

For machining projects that prioritise process security and predictable edge life, consult Metav Werkzeuge for tailored recommendations and to source the Tungaloy insert; contact info@metav-werkzeuge.com or call +49 2822 7131930

Technical data

• Article number: 6735587
• SKU: 6735587-Tungaloy
• Manufacturer SKU: TUN6735587
• Brand: Tungaloy
• Model series: Milling indexable inserts

Facts

• Size: 16 mm
• Thickness: 6.35 mm
• Corner radius: 0.8 mm
• Clearance angle: 7°
• Insert angle: 60°
• Manufacturer article number: 6735587

Special features

• Material: carbide
• Coating: PVD-coated carbide (AH3135)
• Shape: triangular
• Hole: cylindrical hole and one-sided countersink (40°–60°)
• Chipbreaker: single-sided
• Application: milling
• Compatible with Tungaloy milling systems
• Wear- and fracture-resistant grade

FAQ

What materials is this insert suitable for? The TCGT160608 AH3135 insert is designed for a broad range of materials where a sharp edge and process stability are required; the AH3135 grade offers good wear resistance and controlled chip formation on many steels and alloyed materials.

How does the insert secure to the cutter body? Retention relies on the cylindrical hole with a one-sided countersink (40°–60°) in combination with a matching clamping screw and seat; correct seating ensures torque transmission and repeatable positioning for the Tungaloy system.

What machining tasks are recommended for this geometry? Typical uses include face milling, shoulder milling, slotting, high-feed and contour operations, depending on the assigned milling body and cutting parameters.

What are the key dimensions to check before fitting? Important values are the 16 mm size, 6.35 mm thickness and 0.8 mm corner radius; verify the cutter body accepts TCGT160608 inserts and the clamping mechanism matches the hole / countersink design.

Is the AH3135 grade suitable for interrupted cuts? Yes. The AH3135 PVD-coated carbide is engineered to resist wear and edge chipping, offering reliable performance in interrupted and continuous milling when used within recommended cutting data.

Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.