TCGT 160608 AH120 Wendeplatten - Tungaloy

Take advantage of the combination of PVD-coated carbide AH120, a secure clamping hole and precise 60° geometry to achieve consistent process security and long tool life; order original Tungaloy inserts via Metav Werkzeuge or consult our specialists for application support.

TCGT160608 AH120 – Tungaloy triangular indexable milling insert, PVD-coated carbide, 60°

The TCGT160608 AH120 is a triangular indexable insert for milling, designed for face, shoulder, slot, high-feed and contour milling within compatible Tungaloy milling systems.

• PVD-coated carbide AH120 for wear resistance
• Triangular 60° insert with 0.8 mm nose radius
• Cylindrical hole with 40°–60° countersink
• One-sided chipbreaker for controlled chips

Increased process security and predictable tool life

The PVD-coated AH120 grade provides a wear- and fracture-resistant cutting edge that stabilises machining results under varying conditions. As a result, cycle times become more reliable and the need for unscheduled tool changes is reduced. The combination of a hard substrate and PVD surface improves adhesion resistance at elevated temperatures, so cutting-edge integrity is maintained during extended milling operations. This leads to consistent part quality and reduced downtime.

Geometry engineered for precision and repeatability

With a triangular form and a 60° approach angle, the insert delivers stable engagement and flexible cutting positions. The 0.8 mm nose radius supports accurate surface profiling while balancing strength at the corner, reducing the risk of chipping in interrupted cuts. The nominal plate thickness of 6.35 mm and a secure clamping interface via the central hole ensure repeatable seating and concentricity in the tool body, which directly benefits dimensional accuracy and minimises rework.

Controlled chips and improved surface finish

The insert’s one-sided chipbreaker is tailored for efficient chip formation and evacuation during typical milling feeds. Controlled chip flow reduces the likelihood of recutting and protects both the workpiece and the tool from thermal and mechanical damage. The result is a consistently better surface finish and fewer secondary operations, which supports higher productivity and lower overall process costs.

System compatibility and recommended applications

This insert is intended for use within Tungaloy milling systems where seat geometry and clamping match the insert design. Typical applications include face milling, shoulder milling, slotting, high-feed and contouring, depending on the chosen milling body. The central cylindrical hole with a single-sided countersink (40°–60°) facilitates secure fastening and precise positioning. Always ensure the insert designation and cutter body are technically compatible before assembly to guarantee safe and repeatable performance.

For reliable milling results choose original Tungaloy inserts supplied via Metav Werkzeuge — contact our consultants at info@metav-werkzeuge.com or by phone at +49 2822 7131930 for matching cutter bodies and application advice

Technical data

• Article number: 6735588
• Manufacturer SKU: TUN6735588
• SKU: 6735588-Tungaloy
• Model series: Fräswendeschneidplatten
• Designation: TCGT160608 AH120 Tungaloy-Wendeplatte

Dimensions & core values

• Size: 16 mm
• Thickness: 6.35 mm
• Nose radius: 0.8 mm
• Clearance angle: 7°
• Angle: 60°
• ISO designation: 160608

Materials & features

• Material: Hartmetall
• Coating / grade: AH120 (PVD-coated)
• Hole style: Cylindrical hole + single-sided countersink 40°–60°
• Chipbreaker: One-sided
• Plate shape: Triangular
• Application: Fräsen

FAQ

What milling tasks is this insert suited for?
The insert is designed for face, shoulder, slot, high-feed and contour milling within compatible Tungaloy milling systems; the combination of the AH120 grade and the triangular 60° geometry supports these applications.

How does the AH120 grade affect performance?
AH120 is a PVD-coated carbide grade that provides improved wear resistance and edge stability for milling, which increases the service life of the insert and helps maintain consistent machining results.

Is the insert compatible with other manufacturers’ cutter bodies?
Compatibility requires matching seat geometry and clamping method; the TCGT160608 insert must be used with a cutter body designed for its 16 mm size, central hole and 60° triangular seating to ensure safe clamping and repeatable accuracy.

How does the 0.8 mm nose radius influence surface finish?
A 0.8 mm nose radius balances corner strength with the ability to produce a fine surface finish; it reduces the risk of edge chipping while enabling precise profile work.

What is the purpose of the countersunk hole design?
The cylindrical hole with a single-sided countersink (40°–60°) secures the insert in the pocket and allows precise positioning, improving concentricity and repeatability during milling.

Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.