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TPMT 090204 AT9530 Wendeplatten - Tungaloy

Product information "TPMT 090204 AT9530 Wendeplatten - Tungaloy"

Efficient finishing on steel is achieved with the combination of the AT9530 coated cermet and a 0.4 mm corner radius, delivering consistent surface quality and predictable wear; compatibility with ISO holders is ensured by the standard 090204 geometry and 11° clearance. Order directly via Metav Werkzeuge or consult our specialists for tailored advice.

TPMT090204 AT9530 Tungaloy indexable insert — triangular ISO insert for turning applications

The TPMT090204 is an ISO triangular indexable insert engineered for finishing and light turning of steel, optimised for excellent surface quality and even tool life.

  • ISO triangular insert TPMT form
  • Coated cermet AT9530 for fine finishing
  • 0.4 mm corner radius for high surface finish
  • Countersunk central hole for secure fastening

Predictable finishing and consistent surface quality

The insert is built around a coated cermet grade that emphasises consistent flank wear and surface integrity during finishing passes. Its geometry provides a 0.4 mm corner radius that reduces chatter and helps maintain an even contact footprint, which in turn supports a superior surface finish on steel components. The combination of geometry and substrate makes the insert particularly suitable for light to finishing cuts where dimensional accuracy and visual quality are primary objectives.

Compatibility and safe clamping for production environments

Compliance with ISO 090204 geometry ensures the insert matches a wide range of standard holders when the form, 11° clearance angle, tolerance class, fastening and thickness are observed. The central cylindrical hole with a one-sided countersink (40°–60°) gives secure, repeatable clamping and simplifies index changes in automated or manual toolholders. For workshop planning, note the 2.38 mm thickness and triangular profile when specifying holders or shims to guarantee correct seat and clamping force.

Practical advantages in chip control and process stability

A one-sided chipbreaker combined with the coated cermet substrate assists in producing regular chip segments during light turning tasks, reducing the risk of long, entangling chips and improving operator safety and machine uptime. The insert’s design supports stable cutting conditions at finishing feeds and speeds, which helps to extend component batch consistency and reduces the need for repeated rework.

Material focus and recommended uses

This indexable solution is intended primarily for machining steel, with the cutting data and chipbreaker selection tuned for finishing and light machining operations. The coating and substrate balance wear resistance with toughness to withstand the thermal and mechanical cycles typical of finishing passes, helping to secure productivity when high surface quality and repeatable tool life are required.

System perspective and process integration

The insert is supplied as part of a system consisting of the ISO indexable plate, a matching external holder or boring bar, a shim/clamping set and replacement screws. Correct system assembly—selecting the appropriate holder geometry and tolerance class—ensures the AT9530 coating and carbide substrate perform as intended, translating material properties into stable, reproducible process results on the shop floor.

For application guidance or to source the Tungaloy TPMT090204 AT9530 insert through Metav Werkzeuge, please contact our team at info@metav-werkzeuge.com or call +49 2822 7131930 for immediate assistance

Technical Data

  • Article number: 6760632
  • SKU: 6760632-Tungaloy
  • Manufacturer SKU: TUN6760632
  • Manufacturer: Tungaloy-NTK
  • Model series: ISO-Drehwendeschneidplatten
  • Name: TPMT090204 AT9530 Tungaloy indexable insert

Facts

  • ISO designation: 090204
  • Included angle: 60°
  • Corner radius: 0.4 mm
  • Clearance angle: 11°
  • Thickness: 2.38 mm
  • Size: 09

Special features

  • Coating / grade: AT9530 (coated cermet)
  • Substrate: carbide
  • Plate shape: triangular
  • Hole: cylindrical hole + one-sided countersink (40°–60°)
  • Chipbreaker: one-sided
  • Application: turning (external and internal)
  • Typical use: finishing and light machining of steel
  • System requirements: matching holder, shim/clamping set, replacement screws
  • Compatibility depends on form, clearance angle, tolerance class, fastening, size and thickness

FAQ

What steels are suitable for this insert? The TPMT090204 AT9530 insert is optimised for machining various steel grades in finishing and light machining operations, where the AT9530 coated cermet delivers a good balance of wear resistance and surface finish.

How does the chipbreaker affect process stability? The one-sided chipbreaker promotes regular chip formation during finishing cuts; this improves chip evacuation and supports stable machining with reduced risk of entangling chips when using the TPMT090204 insert.

Is the insert compatible with standard ISO toolholders? Yes; the ISO 090204 geometry and the specified thickness and clearance angle allow compatibility with holders that match the form, tolerance class and fastening method required for this triangular plate.

What advantages does the AT9530 coating provide? The AT9530 coated cermet emphasises uniform flank wear and surface quality during finishing, helping to extend usable tool life in light turning applications while maintaining consistent component appearance.

Does the insert require special clamping hardware? Secure fixing is achieved with a central cylindrical hole and a one-sided countersink; standard clamping sets and appropriate replacement screws are used to ensure repeatable seating and safe operation.


Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.