TPMT 110204 T9215 Wendeplatten - Tungaloy

Take advantage of the combination of CVD-coated T9215 carbide for enhanced wear resistance, the PSS chipbreaker for predictable chip control, and a 0.4 mm nose radius for consistent profile accuracy; order the inserts via Metav Werkzeuge or consult the technical advisers for application-specific recommendations.

TPMT 110204 T9215 — ISO turning insert for medium-steel turning, triangular 60°

TPMT 110204 T9215 is an ISO-format triangular turning insert designed for external and internal turning in medium steels, combining a wear-resistant CVD coating with a PSS chipbreaker for steady, productive machining

• CVD-coated carbide grade T9215
• Optimised PSS chipbreaker for consistent chips
• 60° triangular ISO insert, 0.4 mm radius
• Cylindrical hole with 40°–60° countersink
• 2.38 mm thickness, 11° relief angle

Durable cutting performance for productive medium-steel turning

The CVD-coated carbide in grade T9215 provides a balance of wear resistance and fracture toughness that supports high-volume operations and long operating intervals. This cutting material is engineered to maintain a stable cutting edge under continuous and lightly interrupted cuts, which reduces tool-change frequency and contributes to predictable cycle times. The coating extends performance where abrasion is the dominant wear mechanism, allowing higher material removal rates while preserving dimensional stability.

Geometry engineered for repeatable accuracy and surface quality

The 60° triangular geometry combined with a 0.4 mm corner radius and 11° relief angle delivers a stable cutting edge for profile turning and finishing passes. The modest nose radius ensures controlled engagement, helping to achieve consistent surface roughness without excessive cutting forces. A plate thickness of 2.38 mm adds rigidity at the cutting zone, reducing vibration and improving tool life; the resulting benefit is fewer rejects and more reliable part-to-part consistency in production.

System compatibility and secure clamping for workshop integration

As an ISO-standard insert, the part is compatible with a wide range of holders when matching form, relief angle, tolerance class, fastening method, size and thickness are observed. The design includes a cylindrical hole with a single-sided countersink (40°–60°) for secure mounting and repeatable orientation in the pocket. The commonly used system setup comprises the insert, a suitable outer holder or boring bar, a backing/clamp set and replacement screws; correct component pairing ensures repeatable clamping forces and consistent cutting geometry over many tool changes.

Practical application scope and setup recommendations

Intended primarily for turning of medium steels, the insert with a PSS chipbreaker is appropriate when chip control and stable, continuous cutting are priorities. For interrupted cuts or harder workpiece conditions, selecting a chipbreaker and cutting data aligned with the machine and clamping stiffness is advised. Where surface finish is critical, use the smaller nose radius and moderate feeds; where productivity is paramount, increase cutting speed within the grade’s recommended range while monitoring edge condition. For uncertain fits or selection guidance, Metav Werkzeuge’s technical advisers can confirm holder compatibility and optimal cutting parameters.

For application-specific recommendations or to secure supply of the Tungaloy TPMT110204-PSS T9215 turning insert, contact Metav Werkzeuge at info@metav-werkzeuge.com or +49 2822 7131930 to discuss delivery and technical details

Technical data

• Manufacturer article number: 6773981
• SKU: 6773981-Tungaloy
• Manufacturer SKU: TUN6773981
• Designation: TPMT110204-PSS T9215
• Model series: ISO turning inserts
• Manufacturer: Tungaloy

Core specifications

• Insert size: 11 mm
• Nose radius: 0.4 mm
• Thickness: 2.38 mm
• Relief angle: 11°
• Included angle: 60°
• Hole style: cylindrical hole with 40°–60° countersink

Materials & features

• Carbide substrate
• CVD coating, grade T9215
• PSS chipbreaker
• Triangular plate form
• With hole (cylindrical + single-sided countersink)
• Application: turning (external and internal)
• Suitable for continuous to light interrupted cuts
• Optimised for medium-steel machining

FAQ

What materials is this insert intended for?
The insert is engineered primarily for medium-steel machining; the T9215 grade offers abrasion resistance and toughness suitable for those applications.

Is the TPMT110204-PSS compatible with ISO tool holders?
Yes. The TPMT110204-PSS follows ISO dimensions; compatibility depends on matching form, relief angle, tolerance class, fastening and thickness.

What is the benefit of the PSS chipbreaker?
The PSS chipbreaker delivers consistent chip formation and evacuation, improving process stability and reducing the risk of chip-related interruptions when using the T9215-coated insert.

How should the insert be clamped?
Use a matching holder with the correct pocket geometry and fastening screws; the cylindrical hole with countersink provides secure, repeatable clamping for the insert.

Can this insert be used for interrupted cuts?
The grade and geometry are optimised for continuous to light interrupted cuts; for heavier interruptions, consider a different chipbreaker or grade tailored to higher shock loads.

Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.