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YDEN 0603PD DX110 Wendeplatten - Tungaloy

Product information "YDEN 0603PD DX110 Wendeplatten - Tungaloy"

Take advantage of the DoFeed high‑feed concept combined with the DX110 polycrystalline diamond grade for sustained high cutting speeds and very long tool life; order the inserts directly via Metav Werkzeuge or consult the team for selection and process support.

YDEN 0603PD DX110 indexable insert for high‑feed milling – Tungaloy

The YDEN 0603PD DX110 is an indexable insert developed for high‑feed milling, pocketing and face operations, optimised for aluminium, non‑ferrous metals and abrasive non‑metallic materials.

  • DoFeed high‑feed geometry
  • PCD grade DX110 for long tool life
  • Optimised for aluminium and non‑ferrous metals
  • Special insert form, 3.18 mm thickness

Faster cycles through high‑feed geometry

The DoFeed model series delivers a milling approach tailored to large time‑material volumes with shallow axial engagement, reducing cycle time without sacrificing stability. The combination of the DoFeed geometry and a PCD cutting edge enables elevated cutting speeds while maintaining chip control during high‑feed passes. For production environments focused on throughput, this results in fewer tool changes and a more predictable machining sequence.

Durable cutting edge with polycrystalline diamond

The DX110 polycrystalline diamond (PCD) grade provides a very hard, wear‑resistant cutting surface that withstands abrasive components in non‑metallic and non‑ferrous workpieces. The use of PCD increases service life compared with conventional carbide inserts in the specified materials, leading to lower tooling costs per component and consistent surface quality over extended runs. Heat resistance and abrasion tolerance of the diamond layer support reliable performance at high cutting speeds.

Stable mounting and precise dimensions for repeatable setup

Designed as part of a system comprising the milling body, matching inserts and fastening screws, the insert’s carbide substrate and special plate form ensure a stable cutting edge under intermittent loading. Key dimensions such as 3.18 mm plate thickness and a 15° clearance angle contribute to cutting stability and make fixture and toolholder selection straightforward. The insert’s form and absence of a hole simplify seating in designated pockets and maintain repeatability between indexings.

Application focus and process advantages

Best applied where high material removal per unit time is required with small axial depths, the insert is suitable for pocketing and face milling tasks in aluminium and other non‑ferrous alloys, as well as abrasive non‑metallic materials. The design prioritises consistent chip formation and long life, which reduces downtime and helps maintain throughput targets. Selection of this insert supports smoother process planning and fewer interruptions for regrinding or replacement.

For process‑critical high‑feed milling, contact Metav Werkzeuge for Tungaloy YDEN0603PD DX110 inserts and expert selection support via info@metav-werkzeuge.com or call +49 2822 7131930

Technical data

  • Article number: 6777421
  • SKU: 6777421-Tungaloy
  • Manufacturer SKU: TUN6777421
  • Brand: Tungaloy
  • Model series: DoFeed
  • Article designation: YDEN0603PD DX110 Tungaloy indexable insert

Core measurements

  • Plate thickness: 3.18 mm
  • Clearance angle: 15°
  • Size: 06
  • ISO designation: 0603PD
  • Corner radius: 0 mm

Special features

  • Cutting material: polycrystalline diamond (PCD), grade DX110
  • Substrate material: carbide
  • Insert form: special
  • Hole: without hole
  • Chipbreaker: without chipbreaker
  • System composition: milling body, matching indexable inserts and screws
  • Intended application: milling, including high‑feed milling, pocketing and face operations
  • Typical workpiece materials: aluminium, non‑ferrous metals, abrasive non‑metals

FAQ

What materials is this insert best suited for? This insert is optimised for aluminium, other non‑ferrous metals and abrasive non‑metallic materials when using the Tungaloy YDEN0603PD DX110 PCD grade.

How does the DX110 grade affect tool life? The DX110 polycrystalline diamond grade on the YDEN0603PD delivers extended tool life and abrasion resistance compared with conventional carbide cutting edges on the same insert geometry.

Which machining tasks benefit most from this design? High‑feed milling, pocket machining and face operations benefit from the DoFeed geometry and the PCD cutting edge of the YDEN0603PD DX110 insert.

Are there special holder requirements for this insert? The insert is part of a system comprising the milling body, matching indexable inserts and fixing screws; correct seating in the designated pocket and a rigid holder are recommended for best results.


Manufacturer/Responsible: Tungaloy‑NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand‑new product from the manufacturer.