TCMT 110204 T9225 Wendeplatten - Tungaloy

Benefit from the CVD-coated carbide T9225 and the ISO TCMT110204 triangular form for stable, efficient turning in medium to heavy steel operations; order via Metav Werkzeuge or contact consultants for machining recommendations.

TCMT 110204 T9225 turning indexable insert by Tungaloy — triangular 60° geometry, CVD-coated carbide

TCMT110204 T9225 Tungaloy indexable insert for ISO-compatible turning applications, designed for reliable performance in external and internal turning where medium to heavy steel removal and interrupted cuts require enhanced toughness.

• CVD-coated carbide grade T9225
• ISO TCMT 110204 triangle insert, 60° angle
• Robust universal grade for medium to heavy steel
• Corner radius 0.4 mm and single-sided chipbreaker
• Cylindrical hole with 40°–60° countersink

Consistent productivity from a tough coating and grade

The combination of a CVD-coated surface and the T9225 carbide grade delivers a balance of wear resistance and toughness that is beneficial when machining medium to heavy steel. The coating reduces flank wear and supports longer tool life under variable engagement, while the substrate provides the fracture resistance required for slightly interrupted cuts. For production environments, this reduces the frequency of insert changes and helps maintain cycle times without sacrificing dimensional stability. The result is predictable performance and a measurable improvement in process reliability.

Geometry and edge design for stable cutting and repeatable results

The triangular insert geometry with a 60° included angle and a corner radius 0.4 mm provides a strong cutting edge that resists chipping in demanding turning operations. The 7° clearance helps to control contact with the workpiece while the 2.38 mm plate thickness adds rigidity at the clamping point. A single-sided chipbreaker optimises chip formation for the intended steel applications, improving surface finish and reducing the risk of built-up edge. These features together enable consistent dimensional results and fewer interruptions for tool rework.

Easy integration into ISO tooling systems and workholding

Designed as an ISO-standard turning insert, compatibility with holders depends on form, clearance angle, tolerance class, fastening and thickness; this insert fits common external holders and boring bars when specifications match. Typical system assembly comprises the insert, a suitable external holder or boring bar, a shim/clamp set and replacement screws. The central cylindrical hole with a 40°–60° countersink ensures secure, repeatable clamping and straightforward indexing, which simplifies tool-change procedures and minimises setup time on the shop floor.

Practical advantages in daily workshop use and material selection

This insert is a robust universal choice where cutting conditions vary or light interruptions occur; selecting the appropriate chipbreaker and grade for the workpiece and machine stability optimises results. Matching the insert to the holder and machining parameters enhances surface quality and reduces unplanned downtime. For customers seeking predictable tool life and consistent performance in steel turning, this solution supports higher uptime and steady component quality while keeping inventory management straightforward through ISO conformity.

For application advice or to procure Tungaloy indexable inserts with grade T9225, contact Metav Werkzeuge for tailored recommendations and ordering: info@metav-werkzeuge.com or +49 2822 7131930

Technical data

• Article number: 6781171
• SKU: 6781171-Tungaloy
• Manufacturer SKU: TUN6781171

Facts

• Shape: triangular
• Designation: TCMT110204
• Thickness: 2.38 mm
• Size: 11 mm
• Corner radius: 0.4 mm
• Clearance angle: 7°
• Included angle: 60°

Special features

• Carbide substrate, CVD coating
• Grade: T9225 (robust universal for steel)
• Chipbreaker: single-sided
• Hole style: cylindrical hole with one-sided countersink (40°–60°)
• Intended application: external and internal turning
• Model series: ISO turning indexable inserts

FAQ

Which materials are best machined with this insert?
This TCMT110204 T9225 indexable insert is intended primarily for medium to heavy steel turning; the T9225 grade and chipbreaker suit variable engagement and slightly interrupted cuts in steel workpieces.

How is the insert secured in a holder?
The insert uses a central cylindrical hole with a countersink and clamps to ISO-compatible holders or boring bars; ensure the holder matches the insert form, thickness and tolerance class for secure clamping of the Tungaloy insert (SKU 6781171-Tungaloy).

What benefits does the T9225 grade provide?
Tungaloy’s T9225 grade offers a balance of wear resistance and toughness, improving tool life and stability under changing cutting conditions, which helps maintain surface finish and reduces unexpected tool failure.

Can this insert be used for interrupted cuts?
Yes; the robust carbide grade and geometry make this indexable insert suitable for light to moderate interrupted cuts when matched with appropriate machining parameters and holder stability.

What should be checked before installation?
Confirm holder compatibility by checking form, clearance angle, fastening method, plate size and thickness; correct seating and torque of the clamp ensure repeatable performance of the TCMT110204 insert.

Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.