TPMR 110304 T9225 Wendeplatten - Tungaloy
Product information "TPMR 110304 T9225 Wendeplatten - Tungaloy"
The combination of a CVD-coated carbide substrate and the T9225 universal grade delivers dependable cutting performance and extended tool life for medium to heavy steel turning; excellent chip control and a compact 0.4 mm corner radius support stable, repeatable results. Order the TPMR110304 T9225 insert directly via Metav Werkzeuge or ask the consultants if assistance is required.
TPMR 110304 T9225 Turning Insert — Tungaloy — CVD-coated carbide, 11° relief
The TPMR110304 T9225 is an ISO-standard indexable turning insert designed for robust external and internal turning of steel, offering a balanced combination of toughness and wear resistance for interrupted or variable engagement conditions.
- CVD-coated carbide for long tool life
- Robust T9225 grade for medium–heavy steel
- ISO triangular shape for wide compatibility
- 0.4 mm corner radius for stable edges
Consistent performance where cutting conditions vary
The CVD-coated carbide substrate combined with the T9225 grade is optimised for medium to heavy steel machining, providing increased resistance to abrasive wear while retaining toughness for intermittent cuts. This balance reduces unexpected tool changes and supports a steady production rhythm. The coating acts as a thermal and chemical barrier, slowing flank wear and preserving edge geometry for longer intervals between indexing or replacement.
Simple integration into ISO tool systems for flexible setups
Compatibility is ensured by ISO standardisation: form, tolerance class, size and thickness determine fitment in a matching external holder or bar. The 11° relief and triangular plate geometry allow reliable clamping and repeatable orientation across holders, while the nominal plate thickness of 3.18 mm and standard dimensions simplify inventory management. Where toolholders and clamp kits are already ISO-compliant, retrofitting this insert is straightforward and predictable.
Improved chip control and process stability
A single-sided chipbreaker tailored to the plate geometry promotes predictable chip formation and evacuation during turning. The modest 0.4 mm corner radius contributes to a stronger cutting edge and reduces vibration risk at higher feeds, enhancing surface finish consistency. For operations with variable engagement or light interruptions, these characteristics help maintain machining stability and minimise scrap rates.
Application guidance for material selection and cutting strategy
Optimised for steel machining, the insert performs reliably across a range of steels under varied cutting conditions; select feeds and depths of cut that match fixture rigidity and toolholder stability to exploit the T9225 grade’s toughness. For fine finishing use slightly higher speeds with conservative feeds to leverage the coating’s wear protection; for heavier stock removal, prioritise clamping stiffness and incremental depth to preserve edge life. The insert’s universal characteristics make it a practical choice for mixed production environments.
For production lines seeking a robust, versatile indexable insert, contact Metav Werkzeuge for the Tungaloy T9225 grade and tailored application advice via info@metav-werkzeuge.com or +49 2822 7131930, and secure the TPMR110304 for improved process reliability.
Technical data
- Article number: 6781178
- SKU: 6781178-Tungaloy
- Manufacturer SKU: TUN6781178
- Model series: ISO turning indexable inserts
- Grade: T9225
- Material: Carbide
Facts
- Plate size: 11 mm
- Plate thickness: 3.18 mm
- Corner radius: 0.4 mm
- Relief angle: 11°
- Included angle: 60°
- Hole: no hole
Special features
- CVD coating
- Single-sided chipbreaker
- Triangular plate form
- ISO-standardised insert
- Application: turning (external and internal)
- Robust universal grade for medium–heavy steel
FAQ
What applications is this insert suitable for? The TPMR110304 T9225 insert is intended for external and internal turning of steel, particularly where medium to heavy cuts or variable engagement occur.
How does the T9225 grade affect tool life? The T9225 grade provides a balance of toughness and wear resistance; combined with the CVD coating on the TPMR110304, this extends usable edge life under mixed cutting conditions.
Can this insert be used in existing ISO holders? Yes. The insert follows ISO dimensions and clamping interfaces, enabling straightforward integration into compatible external holders or bars.
What advantages does the 0.4 mm corner radius provide? A 0.4 mm corner radius enhances edge strength and helps dampen vibration, improving stability and surface finish during moderate to heavy turning operations.
Is the chipbreaker suitable for automated productions? The single-sided chipbreaker supports predictable chip formation, aiding evacuation and repeatable cycle times in automated turning setups when combined with appropriate cutting parameters.
Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.