CCGW 09T308 DX140 Wendeplatten - Tungaloy

Take advantage of the combination of high cutting speeds, exceptional wear resistance and ISO compatibility for streamlined aluminium turning. Order the insert directly via Metav Werkzeuge or consult our specialists for application-specific advice.

CCGW 09T308 DX140 indexable turning insert by Tungaloy — polycrystalline diamond for high-speed aluminium machining

CCGW09T308 DX140 is a precision ISO indexable insert designed for turning aluminium and other non-ferrous materials, offering superior durability and suitability for both external and internal turning operations

• DX140 PCD grade for aluminium and non-ferrous
• Enables high cutting speeds and long life
• ISO rhombic shape, 80° cutting edge angle
• Cylindrical hole with single-sided countersink

Faster machining with prolonged tool life

The DX140 polycrystalline diamond (PCD) grade provides very high cutting speeds and a long tool life, reducing idle time caused by insert changes and improving overall spindle uptime. For workshops processing large volumes of non-ferrous components, the PCD cutting edge significantly minimises abrasive wear, which translates into fewer interruptions and lower running costs per part. The rhombic geometry and robust substrate ensure consistent contact with the workpiece and predictable wear behaviour.

Secure fitting and ISO-based system compatibility

Compatibility with clamping systems is determined by form, clearance angle, tolerance class, fastening method, size and thickness, so an ISO-standard holder must be matched accordingly. The insert conforms to ISO sizing and is supplied in the common rhombic format with an 80° main cutting angle and 7° clearance angle, which facilitates straightforward replacement and repeatable seating. The system typically comprises the indexable insert, a matched external holder or boring bar, an underlay/clamp set and replacement screws for reliable assembly.

Application guidance and safe material pairing

This PCD grade is optimised for aluminium and non-ferrous metals as well as abrasive non-metal materials; it is not intended for general steel machining. The insert has no integrated chipbreaker, so matching the chip control geometry to the material and process stability is essential for reliable chip evacuation. For internal turning and boring applications, ensure adequate rigidity of the setup and select a holder with the correct overhang to avoid vibration. Where applicable, use appropriate cooling strategies and ramp up cutting parameters gradually to exploit the insert’s durability.

Contact Metav Werkzeuge for tailored recommendations on using this Tungaloy DX140 PCD insert and to check holder compatibility

Technical Data

• Article number: 6801368
• Manufacturer SKU: TUN6801368
• SKU: 6801368-Tungaloy
• Brand: Tungaloy
• Model series: ISO indexable turning inserts

Facts

• Designation: CCGW09T308
• ISO code: 09T308
• Size: 09
• Radius: 0.8 mm
• Thickness: 3.97 mm
• Clearance angle: 7°
• Cutting edge angle: 80°

Special features

• Polycrystalline diamond (PCD) DX140
• Substrate material: carbide
• Suitable for aluminium, non-ferrous metals and abrasive non-metals
• Rhombic insert shape
• No chipbreaker
• Cylindrical hole with single-sided countersink (40°–60°)

FAQ

What materials is this insert best suited for?
The CCGW09T308 DX140 insert is optimised for aluminium, other non-ferrous metals and abrasive non-metallic materials, delivering long life and high cutting speeds in these applications.

Can the insert be used in standard ISO holders?
Yes. The insert follows ISO dimensions and fits standard indexable turning holders when the form, clearance angle, tolerance class, fastening and thickness are matched.

Does the insert include a chipbreaker?
No, this grade is supplied without a chipbreaker; chip control must be achieved by selecting a suitable holder geometry and machining parameters for the workpiece and stability.

How does the DX140 grade affect productivity?
DX140 PCD provides high wear resistance and extended tool life, which reduces tool change frequency and supports higher cutting speeds, improving throughput in repetitive non-ferrous machining.

Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.