TPGN 110304 DX120 Wendeplatten - Tungaloy

Take advantage of the combination of PCD cutting material, a 0.4 mm corner radius and ISO compatibility for efficient, high-speed turning of aluminium and non‑ferrous parts; order directly via Metav Werkzeuge or consult the sales team for application support.

TPGN110304 DX120 ISO Turning Insert, PCD Grade, 0.4 mm Radius — Tungaloy

The TPGN110304 DX120 is an ISO-standard triangular turning insert engineered for high-speed turning of aluminium, non‑ferrous metals and abrasive non‑metallic materials.

• Triangular ISO insert, fits ISO holders
• PCD grade DX120 for long tool life
• 0.4 mm corner radius for precise contours
• 11° relief angle for secure chip control

High-speed PCD performance for non‑ferrous machining

The insert combines a PCD cutting layer in the DX120 grade with a stable carbide substrate, enabling very long tool life in high‑speed operations. For machining aluminium, non‑ferrous metals and abrasive non‑metals, the hard, wear‑resistant diamond cutting surface reduces flank wear and preserves edge integrity, which translates into fewer tool changes and lower processing costs per component. The result is predictable productivity even in repeatable production runs.

Geometry designed for repeatable, accurate turning

The triangular geometry with a 0.4 mm corner radius and an 11° relief angle delivers consistent contour control and reliable edge engagement. This geometry supports precise profiling on external and internal features while the 60° included angle offers good strength at the cutting edge. Because compatibility with toolholders depends on insert form, relief angle, tolerance class, fastening, size and thickness, the ISO conformity ensures straightforward replacement and consistent clamping across standard external holders and boring bars, improving process stability.

System readiness that reduces downtime and simplifies inventory

As part of an ISO insert system, the component is intended for use with a matching external holder or boring bar, together with the appropriate shim/clamping set and spare screws. The absence of an internal hole facilitates certain clamping concepts and quick indexing. Selecting the correct chipbreaker and material grade according to workpiece, machining method and machine stability delivers the primary economic benefits: long tool life and fewer interruptions for re‑tooling, which supports higher effective machining time and lower per‑part tooling cost.

For specification checks or to discuss machining with the PCD-grade TPGN110304 DX120 insert, contact Metav Werkzeuge by email at info@metav-werkzeuge.com or by phone on +49 2822 7131930 for tailored advice and rapid supply

Technical data

• Article number: 6808824-Tungaloy
• Manufacturer SKU: TUN6808824
• Manufacturer article number: 6808824
• Model series: ISO-Drehwendeschneidplatten
• Name: TPGN110304 DX120 Tungaloy-Wendeplatte

Facts

• Corner radius: 0.4 mm
• Relief angle: 11°
• Thickness: 3.18 mm
• Size (inscribed circle): 11 mm
• Included angle: 60°

Special features

• ISO-standard turning insert
• Triangular insert, without hole
• Cutting material: polykristalliner Diamant (PCD)
• Substrate material: Hartmetall (carbide)
• Grade: DX120
• Typical application: turning (external and internal)
• Suited for: aluminium, non‑ferrous metals, abrasive non‑metals
• Compatibility determined by form, relief angle, tolerance class, fastening, size and thickness

FAQ

What materials is this insert best suited for?
The TPGN110304 DX120 insert (Tungaloy turning insert, SKU 6808824-Tungaloy) is optimised for aluminium, non‑ferrous metals and abrasive non‑metallic materials thanks to its PCD cutting surface.

Can the insert be used for internal turning operations?
Yes — the ISO-standard geometry supports both external and internal turning; selection of a suitable holder and chipbreaker is important for stable internal machining.

How does the 0.4 mm corner radius affect the finished component?
A 0.4 mm corner radius improves contour smoothness and edge strength, reducing the risk of edge chipping and helping to achieve consistent surface quality with fewer finishing passes.

Is the insert compatible with standard ISO toolholders?
The insert follows ISO dimensions; compatibility with a given holder depends on form, relief angle, tolerance class, fastening method, size and thickness as indicated in the product data.

What is included in the system when planning tool setup?
A complete setup typically comprises the ISO insert, a matching external holder or boring bar, and a shim/clamping set with spare screws to enable quick indexing and uninterrupted production.

Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.