TPGW 090202 DX120 Wendeplatten - Tungaloy

Take advantage of the combination of polycrystalline diamond (PCD) cutting performance, ISO compatibility and a compact geometry for productive aluminium turning; the insert delivers high cutting speeds and extended tool life. Order directly via Metav Werkzeuge or consult our specialists for selection and tooling integration.

TPGW 090202 DX120 — Indexable turning insert for turning, polycrystalline diamond by Tungaloy

A TPGW 090202 DX120 indexable insert for precision turning of aluminium and non-ferrous materials, featuring a triangular form, 0.2 mm corner radius and a PCD cutting grade optimised for high-speed machining

• PCD grade DX120 for high speeds
• ISO‑standard triangular insert 09 size
• 11° clearance for secure cutting
• Cylindrical hole with countersink 40°–60°

Faster cycles and fewer tool changes with PCD technology

The use of polycrystalline diamond (PCD) in the DX120 grade enables reliably high cutting speeds and markedly long tool life when machining aluminium and other non-ferrous or abrasive non-metals. PCD offers a wear mechanism and edge hardness that reduce adhesion and built-up edge on soft, gummy alloys; the result is shorter cycle times and reduced post-process cleaning. For production environments this translates into measurable productivity gains and lower tooling consumption without compromising surface quality or dimensional accuracy.

Predictable fit and straightforward replacement for continuous production

As an ISO‑standard insert, the geometry and tolerance set of this triangular turning plate ensure clear compatibility with matching holders and boring bars. Compatibility is determined by form, clearance angle, tolerance class, fastening method, size and thickness, allowing repeatable seating and reliable clamping forces. The standardised interfaces make inventory management simpler and cut machine downtime during index changes, supporting continuous operation and consistent component quality.

Practical integration into tooling systems and application guidance

The insert’s triangular shape offers multiple usable edges, while the corner radius 0.2 mm is suited to fine finishing and light profile turning tasks. The plate is supplied with a cylindrical hole and a one‑sided countersink (40°–60°) for secure fastening; the nominal thickness is 2.38 mm and the standard 09 size fits common ISO turning holders. Because this grade is supplied without a chipbreaker, selection of an appropriate chip control geometry or stable clamping strategy should be matched to the workpiece, machining parameters and rigidity to ensure optimal swarf management and surface finish.

For high‑speed aluminium turning with PCD, contact Metav Werkzeuge for tailored tooling recommendations and availability — call +49 2822 7131930 or email info@metav-werkzeuge.com to discuss the TPGW 090202 DX120 and compatible holders

Technical data

• Manufacturer article number: 6808987
• SKU: 6808987-Tungaloy
• Manufacturer SKU: TUN6808987
• Article name: TPGW090202 DX120 Tungaloy insert
• Model series: ISO-Drehwendeschneidplatten

Facts

• Angle: 60°
• Corner radius: 0.2 mm
• Clearance angle: 11°
• Plate thickness: 2.38 mm
• Plate size: 09

Special features

• Cutting material: Polycrystalline diamond (PCD), grade DX120
• Application: Turning (external and internal)
• Insert form: Triangular
• Hole style: with hole — cylindrical hole + one-sided countersink (40°–60°)
• Chipbreaker: none
• System components: ISO insert, matching external holder or boring bar, shim/locking set and spare screws
• Compatibility note: Compatibility determined by form, clearance angle, tolerance class, fastening, size and thickness

FAQ

What materials is this insert designed for?
The DX120 PCD grade is optimised for aluminium, non‑ferrous alloys and abrasive non‑metallic materials; the TPGW 090202 DX120 insert from Tungaloy performs particularly well at elevated cutting speeds in these materials.

Is the insert compatible with standard ISO turning holders?
Yes — the insert follows ISO standards and compatibility with a holder is determined by form, clearance angle, tolerance class, fastening, size and thickness; ensure the holder matches the TPGW 090202 geometry.

What is the corner radius and how does it affect machining?
The insert has a 0.2 mm corner radius, which is suitable for fine finishing and light profiling; a smaller radius supports better surface finish but requires stable cutting conditions.

Does the plate include a chipbreaker?
This plate is supplied without a chipbreaker, so chip control should be achieved through selection of appropriate cutting parameters or a compatible holder/auxiliary chip control solution when using the TPGW 090202 DX120.

Which SKU identifies this article for ordering?
The article is listed under SKU 6808987-Tungaloy and manufacturer article number 6808987, referenced as TUN6808987 in manufacturer stock systems.

Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand‑new product from the manufacturer.