TPGW 110202 DX120 Wendeplatten - Tungaloy

Take advantage of the combination of PCD cutting performance, a triangular 60° geometry and consistent holder compatibility for efficient, high-speed turning of aluminium and non-ferrous materials; order directly via Metav Werkzeuge or contact our consultants for application advice.

TPGW110202 DX120 Tungaloy – PCD indexable turning insert, triangular 60°

A TPGW110202 DX120 Tungaloy indexable insert engineered for high-speed turning of aluminium, non-ferrous alloys and abrasive non-metallic materials.

• PCD grade DX120 for aluminium and non-ferrous
• Triangular 60° geometry for versatile turning
• 11° clearance angle for stable chip formation
• Long tool life at elevated cutting speeds

High-speed performance for aluminium and non-ferrous alloys

The insert uses PCD technology in grade DX120, offering exceptional wear resistance and thermal stability for machining aluminium and other non-ferrous materials. The polished PCD cutting edge enables high cutting speeds with minimal built-up edge, translating into long tool life and fewer index changes. For operations where surface integrity and repeatability matter, the diamond-based cutting surface reduces abrasive wear and maintains edge integrity over extended production runs.

Precision geometry that supports consistent turning quality

The triangular 60° form delivers robust cutting geometry suitable for both external and internal turning. The geometry includes a 0.2 mm radius and 11° clearance angle, which together enhance edge strength while enabling a fine surface finish on soft to semi-hard materials. The insert is manufactured with hole and a cylindrical hole plus one-sided countersink (40°–60°), ensuring secure clamping in compatible holders and reliable repeatability within ISO indexable systems.

System integration and process benefits for production environments

Designed as part of an ISO indexable system, the insert fits into standard external holders or boring bars when the form, clearance, tolerance class, fastening, size and thickness match. The absence of an integrated chipbreaker makes the grade and tool geometry selection critical for chip control; when paired with suitable holders and process parameters, the result is stable chip formation and reduced downtime due to fewer insert changes. The carbide substrate provides the necessary support for the PCD layer, balancing toughness and cutting-edge endurance for consistent production throughput.

Contact Metav Werkzeuge for tailored application support on Tungaloy PCD inserts and secure the TPGW110202 DX120 for high-speed aluminium turning — eMail: info@metav-werkzeuge.com | Tel: +49 2822 7131930

Technical data

• Article number: 6808994
• SKU: 6808994-Tungaloy
• Manufacturer SKU: TUN6808994
• Name: TPGW110202 DX120 Tungaloy-Wendeplatte

Facts

• Insert size: 11 mm
• Thickness: 2.38 mm
• Corner radius: 0.2 mm
• Clearance angle: 11°
• Included angle: 60°
• Manufacturer article number: 6808994

Special features

• Material: Hartmetall
• Cutting material: PCD (polycrystalline diamond) DX120
• Shape: triangular
• Mounting: with hole; cylindrical hole + one-sided countersink (40°–60°)
• Series: ISO-Drehwendeschneidplatten
• Chipbreaker: without
• Typical application: turning (external and internal)

FAQ

What materials is the insert suited for? The TPGW110202 DX120 Tungaloy insert is specified for aluminium, non-ferrous alloys and abrasive non-metallics thanks to its PCD DX120 grade.

How does the PCD grade affect tool life? The DX120 PCD grade gives high wear resistance and thermal stability, which extends the effective life of the insert under high cutting speeds and abrasive conditions.

Is the insert compatible with standard ISO holders? Compatibility depends on the holder’s form, clearance, tolerance class, fastening, size and thickness; the TPGW110202 fits ISO-standard indexable systems when these parameters match.

Does the insert include a chipbreaker? No, this insert is supplied without an integrated chipbreaker; chip control must be achieved through grade selection and suitable holder geometry.

What clamping method is required for secure mounting? The insert is supplied with hole and a cylindrical hole plus one-sided countersink (40°–60°), designed for secure fastening using standard screws and clamping sets in compatible holders.

Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.