SDEN 1504ZD AH120 Wendeplatten - Tungaloy

Take advantage of PVD-coated carbide and the wear-resistant AH120 grade for stable edge life, combined with a square 15 mm format and 15° clearance for sharp, reproducible milling results; order directly via Metav Werkzeuge or contact their consultants for technical guidance.

SDEN 1504ZD AH120 Milling Insert (square, 15 mm) — Tungaloy

The SDEN1504ZD AH120 is a square indexable insert engineered for milling operations, offering a 90° cutting angle and 15° clearance to ensure sharp-edge performance and consistent process security.

• PVD-coated carbide grade AH120
• Square insert, 15 mm side length
• 15° clearance for sharp cutting edge
• Designed for 90° milling operations

Extended tool life through optimised coating and grade

The combination of a PVD-coated carbide substrate and the AH120 grade provides enhanced resistance to wear and edge chipping, which translates into longer intervals between indexings and reduced tooling costs. The coating contributes to improved thermal and abrasive resistance, while the carbide core maintains toughness under interrupted cuts. For production environments where repeatability matters, this translates into a measurable reduction in downtime and more consistent component quality. The insert is supplied without a chipbreaker and is intended for assemblies where the insert seat, geometry and cutter body are matched precisely, ensuring the expected performance in face, shoulder, slot, high-feed and contour milling operations.

Geometry and format that simplify set-up and control forces

A square format with a 15 mm side length and a 4.76 mm thickness gives a robust cutting edge and a compact clamping footprint. The defined 15° clearance and 90° cutting angle are designed to balance cutting forces and minimise deflection when mounted in a compatible milling body. Clear, standardised geometry reduces set-up complexity because the same clamping screw and tool holder typology can be used across a range of cutter bodies. The absence of a central hole simplifies certain clamping systems but requires the correct seat design on the milling body; when properly matched, the result is a stable clamping interface and repeatable radial run-out values.

Application scope and material handling for process security

This insert is intended for general milling duties and is particularly suited where a sharp cutting edge and process reliability are required. The AH120 composition is optimised for resistance to both wear and breakage, making it suitable for a wide range of steels and mixed-material shops when combined with a properly selected cutter body. Typical uses include face milling, shoulder milling, slotting and contour work, with the final choice of tool family determining cut parameters and feeds. As part of a full system—milling body, insert, clamp screw and optional backing plate—the insert enables a productive milling solution with predictable tool life and surface finish quality.

For productive, reliable milling operations specify the Tungaloy SDEN1504ZD AH120 insert and contact Metav Werkzeuge for availability and technical consultation at info@metav-werkzeuge.com or +49 2822 7131930

Technical Data

• Article number: 6819091
• SKU: 6819091-Tungaloy
• Manufacturer article number: 6819091
• Manufacturer: Tungaloy
• Model series: Indexable milling inserts
• Material: Carbide
• Coating / Grade: AH120 (PVD-coated)
• ISO designation: 1504ZD

Facts

• Side length: 15 mm
• Thickness: 4.76 mm
• Clearance angle: 15°
• Main cutting angle: 90°
• Hole: without hole

Special features

• Square insert geometry
• No chipbreaker
• Designed for face, shoulder, slot, high-feed and contour milling
• System components: milling body, insert, clamp screw, optional backing plate
• Wear- and breakage-resistant grade for milling
• Requires matching insert seat and cutter body

FAQ

What materials is this insert suitable for?
The SDEN1504ZD AH120 insert is optimised for a wide range of steels and mixed-shop applications; the AH120 grade delivers wear and breakage resistance suited to general milling tasks.

Does the insert require a specific holder or clamping system?
Correct performance is achieved when the insert seat, geometry and milling body are technically matched; the SDEN1504ZD must be used with compatible Tungaloy-format milling bodies and the appropriate clamp screw.

What are the key dimensional values to check before ordering?
Check the side length (15 mm), thickness (4.76 mm), clearance angle (15°) and the ISO code 1504ZD to ensure compatibility with the intended milling body.

Is there a chipbreaker on this insert?
No, the SDEN1504ZD AH120 is supplied without a chipbreaker and is intended for applications where the cutter family dictates chip control.

How does the AH120 grade benefit production?
AH120 combines a PVD surface treatment with a carbide substrate for enhanced edge stability and wear resistance, leading to longer tool life and more consistent process results.

Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.