CCMT 060204 DX120 Wendeplatten - Tungaloy

Take advantage of the combination of PCD cutting performance, long tool life and precise ISO geometry for reliable turning operations; order the CCMT 060204 DX120 insert directly via Metav Werkzeuge or ask the consultants for application advice.

CCMT 060204 DX120 indexable insert for turning — Tungaloy

CCMT 060204 DX120 is a PCD-grade indexable insert designed for high-speed machining of aluminium and non-ferrous materials, supplied in ISO CCMT 06 geometry for external and internal turning.

• PCD cutting material DX120 for high speeds
• ISO CCMT 06 geometry with 0.4 mm nose radius
• Suitable for aluminium and non-ferrous metals
• Cylindrical hole with single-side countersink

Maximise productivity with a PCD grade built for speed and longevity

The PCD cutting layer of the DX120 grade delivers extremely high cutting speeds and very long tool life when machining aluminium and abrasive non-metals. Polycrystalline diamond enables low wear rates and excellent surface finish, which reduces downtime for insert changes and lowers overall machining costs. Where process stability allows, selecting a PCD grade significantly increases productivity compared with conventional carbide grades, especially in continuous production of non-ferrous components.

Secure clamping and geometry for repeatable, accurate turning

The insert’s ISO CCMT 06 form and rhombic geometry provide a stable cutting edge and predictable engagement with the workpiece. The cylindrical hole with a single-side countersink (40°–60°) ensures positive seating and repeatable clamping, while the 7° clearance supports reliable chip evacuation and reduces rubbing. These features together improve positional repeatability and make the insert well suited to holders and boring bars that conform to ISO tolerances.

Optimised edge and dimensions for finishing and light roughing

A 0.4 mm nose radius and 2.38 mm thickness allow fine surface finishes and controlled chip formation in delicate turning operations. The relatively small radius supports precise profile machining and minimal vibration in well-supported setups. When combined with a suitable single-side chipbreaker, the cutting edge promotes stable chip formation and consistent surface integrity, making the grade appropriate for both finishing passes and certain interrupted cuts on aluminium alloys and similar materials.

System considerations and recommended workflow

The ISO indexable insert is part of a system comprising the insert, a matching external holder or boring bar, a shim/lock set and replacement screws. Compatibility depends on form, clearance, tolerance class, fixing method, size and thickness; choosing a holder that matches the CCMT 060204 geometry and clamping style is essential for secure performance. For best results, pair the insert with a rigid toolholder and maintain consistent coolant or air-blast strategies suited to PCD cutting, avoiding toolholders that introduce excessive run-out.

For procurement or detailed application support on Tungaloy DX120 PCD inserts, contact Metav Werkzeuge — eMail info@metav-werkzeuge.com or call +49 2822 7131930 for rapid advice and availability.

Technical Data

• Item designation: CCMT060204 DX120 Tungaloy indexable insert
• Manufacturer article number: 6822152
• Manufacturer SKU: TUN6822152
• SKU: 6822152-Tungaloy
• Model series: ISO turning indexable inserts

Facts

• Nose radius: 0.4 mm
• Plate thickness: 2.38 mm
• Clearance angle: 7°
• Included angle: 80°
• Size: 06

Special features

• Cutting material: polycrystalline diamond (PCD)
• Grade: DX120
• Body material: cemented carbide
• Hole: with cylindrical hole and single-side countersink (40°–60°)
• Chipbreaker: single-side chipbreaker
• Application: turning (external and internal)

FAQ

What materials is this insert intended for?
The CCMT 060204 DX120 insert is designed primarily for aluminium and non-ferrous metals as well as abrasive non-metallic materials; the PCD DX120 grade provides extended life in these applications.

Can the insert be used for internal turning as well as external turning?
Yes, the ISO CCMT 06 geometry and the specified dimensions allow the insert to be used for both external and internal turning, provided the selected holder and setup offer sufficient rigidity.

How does the 0.4 mm nose radius affect the surface finish?
A 0.4 mm nose radius helps achieve finer surface finishes and more accurate profiles in finishing passes while still permitting light roughing when the machine setup is stable.

What clamping features ensure repeatable seating?
The cylindrical hole with single-side countersink provides secure, repeatable clamping when used with compatible shims and screws, reducing positional variation between indexings.

Is the insert compatible with standard ISO CCMT holders?
Compatibility is determined by form, clearance, tolerance class, fixing, size and thickness; the insert is made to ISO CCMT 06 specifications and matches holders designed for that standard.

Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.