YDEN 0905PD DX140 Wendeplatten - Tungaloy

Take advantage of the combination of high cutting speeds, long tool life and a modular milling system for reliable high-feed production; order genuine Tungaloy inserts via Metav Werkzeuge or consult our technical advisers for application support.

YDEN 0905PD DX140 – High-feed milling insert for milling (DoFeed) by Tungaloy

The YDEN0905PDFR-BD DX140 is a high-feed milling insert developed for large material removal rates at small axial depths, optimised for pocketing and face milling in non-ferrous materials.

• PCD grade DX140 for aluminium and non-ferrous metals
• Designed for DoFeed high-feed milling
• Long tool life at high cutting speeds
• Insert thickness 5.56 mm for enhanced stability

Efficient high-feed machining with PCD technology

The DoFeed family delivers a focused solution for high-volume material removal with minimal axial engagement. The polycrystalline diamond (PCD) grade DX140 provides exceptional wear resistance when machining aluminium, non-ferrous metals and abrasive non-metals, enabling high cutting speeds and extended tool life. This results in reduced cycle times and fewer insert changes, which contributes directly to improved throughput and lower overall machining costs. The design is particularly suited to pocketing and face operations where shallow axial depths and high feed per tooth are common.

Stable mounting and insert geometry for repeatable results

The insert is supplied as part of a modular system consisting of a carbide milling body, matching inserts and clamping screws, ensuring simple replacement and consistent positioning. The insert dimensions — thickness 5.56 mm, size 09, special plate form and a relief angle of 15° — combine to deliver rigidity and secure seating in the tool body. The absence of a central hole (insert supplied without hole) and the zero corner radius focus the cutting action and facilitate precise positioning. These design choices support repeatable surface finish and consistent tolerance control in serial production.

Chip control and process reliability for abrasive materials

The BD chipbreaker integrated into the plate geometry provides controlled chip formation and evacuation even at elevated feeds, reducing the risk of built-up edge and improving surface quality. In abrasive or particulate-filled non-metals, the DX140 grade retains cutting edge stability, translating to predictable tool life and fewer unplanned interruptions. Process planners will appreciate the ability to run higher feed rates without compromising workpiece finish, making the insert a practical choice where productivity and consistent part quality are priorities.

Productivity gains through system thinking and application fit

Selecting the DoFeed milling family as a system—milling body plus matching inserts—simplifies tool management and shortens reconditioning cycles. The combination of PCD cutting material, optimised chip control and robust seating in a carbide body reduces overall tooling costs per part on long production runs. Technical teams benefit from clear differentiation between cutting grades and insert geometries, which supports reproducible setups and easier troubleshooting in mixed-production environments. For manufacturers seeking to increase throughput on aluminium and similar materials, this solution enhances process stability and long-term efficiency.

For tailored DoFeed milling solutions and genuine Tungaloy YDEN inserts, contact Metav Werkzeuge for technical advice and stock availability via info@metav-werkzeuge.com or call +49 2822 7131930

Technical Data

• Article number: 6822363
• SKU: 6822363-Tungaloy
• Manufacturer item number: TUN6822363
• Manufacturer: Tungaloy

Facts

• Insert thickness: 5.56 mm
• Insert size: 09
• Relief angle: 15°
• Corner radius: 0 mm

Design and compatibility

• Insert designation: YDEN0905PDFR-BD
• Grade: DX140 (PCD)
• Chipbreaker: BD
• Plate form: Special
• Hole: without hole
• System: DoFeed milling family (milling body, inserts, screws)
• Tool body material: carbide
• Typical application: Milling, high-feed, pocket and face milling
• Suitable for: aluminium, non-ferrous metals, abrasive non-metals

FAQ

What materials is this insert intended for?
The YDEN0905PDFR-BD DX140 is specified for aluminium, non-ferrous metals and abrasive non-metals; the DX140 PCD grade prioritises high-speed performance and wear resistance in these materials.

How does the insert geometry affect stability?
The combination of 5.56 mm thickness, size 09 and a 15° relief angle delivers improved seating rigidity in the DoFeed milling body, supporting repeatable machining and consistent surface quality.

Is a central hole required for mounting this insert?
This insert is supplied without hole and is designed for secure clamping in the corresponding DoFeed milling body; the modular system uses matching screws for reliable fixation.

What benefits does the BD chipbreaker provide?
The BD chipbreaker promotes controlled chip formation and evacuation at elevated feed rates, reducing built-up edge and helping to maintain a stable cutting process in pocketing and face milling operations.

Where can genuine Tungaloy inserts be obtained and supported?
Genuine Tungaloy YDEN inserts are available through Metav Werkzeuge; for application-specific recommendations and availability consult the technical team.

Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.