TCGT 110202 KS05F Wendeplatten - Tungaloy

Take advantage of the KS05F grade's balance of wear resistance and edge stability together with precise geometry and ISO compatibility for consistent turning performance. Order the insert directly via Metav Werkzeuge or consult our technical advisors for grade and holder selection.

TCGT 110202 KS05F Tungaloy indexable insert for turning

TCGT110202 KS05F is an ISO-standard triangular indexable insert engineered for external and internal turning in a wide range of applications.

• ISO-certified triangular insert size 11
• Tungaloy KS05F grade for wear resistance
• 0.2 mm corner radius for precise finishes
• Cylindrical hole with 40°–60° countersink

Reliable cutting performance with optimised grade

The combination of an ISO-standard geometry and the Tungaloy KS05F carbide grade delivers a dependable compromise between wear resistance and toughness. This balance reduces unplanned tool changes and contributes to steady production cycles, particularly in mixed or variable batch work. The hardened carbide substrate ensures consistent edge retention, while the specified grade enhances reliability in interrupted and continuous cuts. Operators benefit from fewer tool interventions and more predictable cycle times.

Geometry tuned for surface quality and stability

A 0.2 mm corner radius and a 7° relief angle provide a fine surface finish while maintaining chip control and edge strength. The 60° included angle and the triangular plate form contribute to multiple indexing positions and good stability under radial loads. The 2.38 mm plate thickness increases resistance to bending and vibration in demanding turning tasks. For less experienced users: a smaller corner radius improves finish but reduces mechanical strength at the tip, which is why the KS05F grade complements the geometry with added toughness.

System compatibility and process integration

Compatibility with the toolholder depends on form, relief angle, tolerance class, clamping method, size and thickness — factors that determine repeatability and clamping reliability. The insert features a cylindrical hole with a single-sided countersink (40°–60°) to secure the seat and ensure stable torque transfer. The single-sided chipbreaker is suitable for many turning scenarios; selection of chipbreaker and grade should match workpiece material, process stability and feed/speed strategy. For system setup, pair the insert with a matching external holder or boring bar, an appropriate shim/clamping set and correct screws to achieve consistent, repeatable results.

For dependable machining with Tungaloy quality, contact Metav Werkzeuge for tailored advice on holder compatibility and grade selection — Metav Werkzeuge is available at info@metav-werkzeuge.com or +49 2822 7131930

Technical data

• Article number: 6843412
• SKU: 6843412-Tungaloy
• Manufacturer SKU: TUN6843412
• Model series: ISO-Drehwendeschneidplatten
• Designation: TCGT110202

Core specifications

• Insert size: 11
• Plate thickness: 2.38 mm
• Corner radius: 0.2 mm
• Relief angle: 7°
• Included angle: 60°

Materials & features

• Material: carbide
• Grade: KS05F (Tungaloy)
• Plate form: triangular
• Chipbreaker: one-sided
• Hole style: cylindrical hole + single-sided countersink (40°–60°)
• Application: turning
• Compatibility: ISO insert; compatibility by form, relief angle, tolerance class, clamping, size, thickness

FAQ

What turning operations is this insert designed for?
The TCGT110202 KS05F Tungaloy indexable insert is intended for external and internal turning operations, compatible with ISO-standard holders designed for triangular inserts.

How does the KS05F grade affect tool life and performance?
The KS05F grade from Tungaloy provides a balanced performance combining wear resistance and edge stability, which supports longer tool life and stable cutting edges under mixed machining conditions.

Which geometric features influence surface finish and strength?
The 0.2 mm corner radius, 7° relief angle and 60° included angle govern surface finish and tip strength; the 2.38 mm thickness enhances rigidity for more stable cuts with fewer vibrations.

How is the insert secured in the holder?
The insert uses a cylindrical hole with a single-sided countersink (40°–60°); secure clamping and matching holder geometry are essential for repeatable, stable performance with the TCGT110202 KS05F.

What should be considered when selecting the holder and clamping system?
Holder compatibility depends on form, relief angle, tolerance class, fastening method, size and thickness; these determine seat fit, repeatability and process reliability for the Tungaloy insert.

Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.