TCGT 110204 KS05F Wendeplatten - Tungaloy

Take advantage of a balanced combination of precision ISO compatibility, robust KS05F carbide grade and a stable clamping design for consistent turning performance; order directly via Metav Werkzeuge or ask the consultants for application support.

TCGT110204 KS05F Tungaloy turning insert (ISO triangular, 11 mm, 7° relief)

The TCGT110204 KS05F is an ISO‑standard triangular turning insert designed for efficient external and internal turning in production and job‑shop environments.

• ISO triangular insert TCGT form
• Tungaloy KS05F grade for wear resistance
• 11 mm size with 0.4 mm nose radius
• Cylindrical hole with 40°–60° countersink

Consistent holder compatibility for reliable set‑ups

The insert is built to ISO norms so compatibility with standard toolholders is predictable: form, relief angle, tolerance class, size and thickness determine fit and clamping. This predictability reduces set‑up time and minimises rejects in batch production. Where a stable tool geometry is required, choosing an ISO‑compliant insert simplifies tool inventory management and ensures interchangeability across holders and underplates.

Balanced carbide grade for longer tool life and edge stability

The KS05F grade from Tungaloy combines wear resistance and toughness tailored for turning applications, giving durable cutting edges without excessive chipping. The choice of grade supports a broad range of steels and typical turning operations, enabling longer tool life and fewer interruptions for insert changes. In practice this leads to improved process efficiency and predictable maintenance cycles in mixed‑material series production.

Geometry and mounting that enhance cutting stability

Triangular geometry with an 11 mm inscribed circle, 2.38 mm thickness and a 0.4 mm nose radius provides a robust contact area and a precise cutting tip for general turning tasks. The 7° relief and 60° included angle help maintain cutting edge strength while allowing effective chip evacuation. The cylindrical hole with one‑sided countersink (40°–60°) secures the insert firmly in the clamp, reducing vibration and improving surface finish consistency.

Practical performance in external and internal turning

Designed for both external and internal turning, the single‑sided chipbreaker geometry supports controlled chip formation when matched to workpiece material and stability of the setup. The carbide construction and KS05F specification make the insert suitable for a wide spectrum of turning tasks where a balance of productivity and surface quality is required. Selecting the appropriate chipbreaker and cutting parameters will deliver measurable gains in cycle time and repeatability.

For reliable, consistent turning in production environments, specify the Tungaloy KS05F insert via Metav Werkzeuge — contact Metav Werkzeuge for availability and technical guidance at info@metav-werkzeuge.com or +49 2822 7131930

Technical data

• Article number: 6843413
• Manufacturer SKU: TUN6843413
• Name: TCGT110204 KS05F Tungaloy turning insert
• Manufacturer: Tungaloy
• Material: Carbide
• ISO designation: 110204

Core data

• Size (inscribed circle): 11 mm
• Thickness: 2.38 mm
• Nose radius: 0.4 mm
• Relief angle: 7°
• Included angle: 60°
• Hole style: Cylindrical hole + one‑sided countersink (40°–60°)

Special features

• Grade: KS05F (Tungaloy)
• Geometry: Triangular insert (TCGT)
• Chipbreaker: One‑sided
• Typical application: External and internal turning
• System: ISO turning plate with compatible holder, underplate and clamping set

FAQ

What workpiece materials is this insert suitable for?
The TCGT110204 KS05F insert is specified for turning and the KS05F grade is formulated for good wear resistance and edge stability across a wide range of steels and common turning materials.

How is the insert clamped in the holder?
The insert uses a cylindrical centre hole with a one‑sided countersink (40°–60°) so it can be firmly clamped in standard ISO toolholders, ensuring stable seating and reduced vibration.

What benefit does the 0.4 mm nose radius deliver?
A 0.4 mm radius provides a compromise between strength of the cutting edge and the ability to achieve fine surface finishes; the radius supports edge robustness without excessive cutting forces in typical turning operations.

Can the insert be used for both external and internal turning operations?
Yes, the triangular geometry and the KS05F grade make the insert suitable for both external and internal turning when paired with the correct holder and cutting parameters.

Is the insert interchangeable with other ISO TCGT inserts?
ISO conformity of the TCGT110204 KS05F ensures interchangeability with other inserts of the same ISO designation, provided form, size and tolerance class match.

Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.