TCGT 16T304 KS05F Wendeplatten - Tungaloy

Take advantage of the combination of durable carbide construction, a balanced KS05F grade for wear resistance and toughness, and precise ISO geometry for reliable turning performance; order the insert directly via Metav Werkzeuge or consult our team for application support.

TCGT16T304 KS05F ISO turning insert — triangular, 60° main angle, Tungaloy

TCGT16T304 KS05F is an ISO‑standard triangular indexable insert designed for general turning applications where a balance of wear resistance and edge stability is required

• ISO 60° triangular insert, size 16
• Tungaloy KS05F carbide grade for toughness
• Single-sided chipbreaker for controlled chips
• Cylindrical hole with 40°–60° countersink

Improved cycle times through consistent edge performance

The triangular indexable insert delivers repeatable cutting behaviour thanks to its carbide substrate and the KS05F cutting grade. These characteristics reduce flank wear progression and help maintain tolerances over longer tool life, which translates into fewer tool changes and decreased machine downtime. The single-sided chipbreaker supports stable chip formation on a wide range of steels and alloyed materials, making the insert suitable for both roughing and finishing passes where predictable cutting forces are desirable.

Easy integration into existing tool systems

Compatibility with toolholders is governed by geometric parameters such as form, clearance angle, tolerance class, clamping method, size and thickness. The insert’s 60° included angle and 7° clearance angle, combined with its 3.97 mm thickness and triangular form, make it compatible with a broad spectrum of ISO turning holders. The cylindrical hole with one‑side countersink (40°–60°) ensures secure clamping and straightforward replacement, so integration into an existing holder setup is both reliable and repeatable.

Optimised for wear resistance without sacrificing toughness

The KS05F specification provides a manufacturing‑grade solution that balances hardness and edge resilience. This trade‑off is particularly beneficial where interrupted cuts or variable feed conditions occur: the grade delivers stable edge integrity while resisting abrasive wear. For workshops seeking a practical compromise between long life and dependable cutting behaviour, this grade reduces unexpected tool failure and the associated scrap or rework.

Practical geometry choices for consistent surface quality

A 0.4 mm corner radius supports good surface finish and dimensional control while still offering enough robustness for common turning operations. The insert’s dimensions — including its 16 mm inscribed circle and 3.97 mm thickness — contribute to rigidity in the tool assembly, which reduces vibration and helps achieve consistent surface quality. When selecting an insert, pair the geometry with the correct chipbreaker and grade to match the specific material and feed/speed combination for best results.

For machining projects that demand dependable wear resistance and repeatable performance, contact Metav Werkzeuge for the Tungaloy TCGT16T304 KS05F insert and personalised application advice — eMail: info@metav-werkzeuge.com or phone: +49 2822 7131930

Technical Data

• Manufacturer item no.: 6843415
• SKU: 6843415-Tungaloy
• Manufacturer SKU: TUN6843415
• Model series: ISO‑Drehwendeschneidplatten
• Designation: TCGT16T304 KS05F Tungaloy indexable insert

Key Figures

• Size (inscribed circle): 16 mm
• Thickness: 3.97 mm
• Corner radius: 0.4 mm
• Included angle: 60°
• Clearance angle: 7°
• Countersink range: 40°–60°

Design & Special Features

• Material: carbide
• Cutting grade: KS05F (Tungaloy)
• Plate shape: triangular
• Hole: cylindrical with one‑side countersink
• Chipbreaker: single‑sided
• Intended application: turning
• Compatibility determined by form, clearance angle, tolerance class, clamping, size and thickness

FAQ

What machining operations is this insert intended for?
The TCGT16T304 KS05F insert is intended primarily for turning operations, covering both external and internal turning tasks where a triangular ISO insert is suitable.

Which materials are best matched to the KS05F grade?
KS05F is a Tungaloy carbide grade designed to offer a balance of wear resistance and toughness, making it suitable for a broad range of steels and alloyed materials commonly encountered in turning.

How does the chipbreaker influence performance?
A single‑sided chipbreaker produces controlled chips and aids stable cutting forces; the chip geometry on this insert complements the KS05F grade to improve surface finish and reduce the risk of chip jamming.

How is holder compatibility ensured for this insert?
Compatibility depends on matching the insert form, 7° clearance, tolerance class, clamping method, 16 mm size and 3.97 mm thickness with the toolholder specifications — the insert’s ISO designation simplifies selecting a matching holder.

What does the 0.4 mm corner radius mean for finishing?
A 0.4 mm corner radius helps achieve a fine surface finish while retaining sufficient edge strength for routine turning operations; smaller radii favour finer finishes, while larger radii increase robustness.

Manufacturer/Responsible: Tungaloy‑NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand‑new product from the manufacturer.