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TPMR 2204PD T3130 Wendeplatten - Tungaloy

Product information "TPMR 2204PD T3130 Wendeplatten - Tungaloy"

The combination of the T3130 carbide grade and a triangular 60° cutting geometry delivers durable edge stability and consistent chip control for productive milling. Order the insert directly via Metav Werkzeuge or consult their technical advisors for application support.

TPMR 2204PD T3130 indexable insert for milling – Tungaloy

The TPMR2204PD is an indexable insert for modular milling systems, designed for shoulder, slot, face and contour milling within the TungMeister system.

  • T3130 carbide grade for wear resistance and toughness
  • Triangular insert, 22 mm inscribed circle, 60° included angle
  • Single-sided chipbreaker for controlled chip formation
  • Designed for the TungMeister modular milling system

Improved productivity through optimised cutting grade

The choice of T3130 as the cutting-grade substrate combines wear resistance with sufficient toughness, reducing flank wear and minimising unexpected edge failure under interrupted milling conditions. This translates directly into longer intervals between indexings and reduced tool-change downtime, enhancing process efficiency. For workshops aiming to increase throughput, the grade supports higher metal removal rates while retaining surface quality, which helps to lower unit machining costs without sacrificing part accuracy.

Flexibility and economy with a modular system

Designed for the TungMeister modular milling concept, the insert integrates into a system of replaceable heads and reusable shafts, enabling fast adaptation to diverse milling tasks. The modular approach reduces tooling inventory and simplifies logistics: one shank can accept multiple head geometries, while spare inserts are sourced as required. This system-based setup is particularly advantageous for job shops and production cells that require quick changeovers and predictable tool budgeting.

Controlled cutting behaviour from geometry and chip control

The triangular insert form with a 60° included angle and a single-sided chipbreaker offers stable cutting edges and reliable chip evacuation in a range of milling operations. The insert’s 4.76 mm thickness and 11° relief angle provide a robust cutting edge capable of withstanding moderate radial engagement, while the zero corner radius supports precise shoulder and slot features. The single-sided chipbreaker is configured to encourage consistent chip segmentation, reducing the risk of entangling chips and aiding coolant penetration where applicable.

Application scope and handling recommendations

Suitable for shoulder, slot, face and contour milling depending on head geometry, this indexable insert supports a broad material mix when used with appropriate cutting parameters. Its carbide construction provides stable performance in steels and alloyed materials; when optimising tool life, consider modest depth of cut and incremental feed adjustments for interrupted cuts. Regular inspection of edge condition and adherence to recommended speeds will ensure consistent surface finish and repeatable results in serial production.

For high-demand milling tasks, request the Tungaloy TPMR2204PD T3130 inserts from Metav Werkzeuge or arrange an application consultation via info@metav-werkzeuge.com or +49 2822 7131930 to match insert choice to component requirements

Technical Data

  • Article number: 6853862
  • Manufacturer SKU: TUN6853862
  • SKU: 6853862-Tungaloy
  • Model series: TungMeister
  • Brand: Tungaloy

Facts

  • Included angle: 60°
  • Inscribed circle: 22 mm
  • Thickness: 4.76 mm
  • Relief angle: 11°
  • Corner radius: 0 mm

Special features

  • Carbide substrate
  • Grade: T3130
  • Shape: triangular
  • Chipbreaker: single-sided
  • Hole style: without hole
  • Application: milling
  • System compatibility: TungMeister modular milling system

FAQ

What materials is this insert suitable for?
The TPMR2204PD T3130 insert from Tungaloy is intended for milling operations and offers a balance of wear resistance and toughness suitable for a wide range of steels and common alloyed materials when used with appropriate cutting data.

How does the T3130 grade affect tool life?
The T3130 carbide grade in the Tungaloy TPMR2204PD provides improved wear resistance and edge stability, which typically extends tool life under stable cutting conditions and reduces the frequency of indexings.

What is the significance of the triangular 60° geometry?
A triangular 60° geometry delivers three usable cutting edges per insert and is well suited to shoulder and slot milling; the shape offers good accessibility in contouring applications and predictable load distribution at the cutting edge.

Can this insert be used in an existing modular system?
Yes, the TPMR2204PD is designed for the TungMeister modular milling system and is compatible with the corresponding heads and reusable shafts of that product family.

What chip control features are included?
The insert features a single-sided chipbreaker designed to promote consistent chip segmentation and evacuation, improving surface finish stability and reducing the risk of chip-related interruptions during milling.


Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.