SDEN 1504ZD T1115 Wendeplatten - Tungaloy

Take advantage of a balance between wear resistance, edge stability and system compatibility to keep milling cycles consistent and productive; order directly via Metav Werkzeuge or consult our specialists for application advice.

SDEN1504ZD T1115 indexable insert for milling — Tungaloy

The SDEN1504ZD T1115 is a square indexable insert for precision milling, engineered for compatibility with Tungaloy milling systems and designed to deliver stable cutting performance.

*Square 15 mm insert for robust milling
*Carbide grade T1115 for wear resistance
*15° relief angle with 90° cutting geometry
*Designed for Tungaloy milling systems

Reduce tool changes with a wear‑resistant cutting grade

The insert uses the T1115 carbide grade, which is specified for milling and formulated to provide a measured combination of wear resistance and toughness. This material choice reduces flank wear under cyclic loading, meaning fewer insert changes and more continuous machining time. For production environments the outcome is a measurable improvement in throughput and a reduction in unplanned stoppages; process planners can rely on the grade’s consistent edge behaviour to maintain component tolerances and surface finish across batch runs.

Rigid geometry that improves stability and surface quality

A square 15 mm form combined with a 15° relief angle and a 90° cutting geometry gives the insert inherent rigidity and predictable engagement with the workpiece. The compact thickness and square profile enable positive clamping in compatible cutter bodies, which helps to reduce vibration and improve surface condition. Because the insert is supplied without a hole and without a chipbreaker, it is intended for tool bodies designed for full‑seat retention and for operations where chip evacuation is managed by the cutter or process parameters.

Seamless integration into Tungaloy milling systems

This indexable plate is intended specifically for use in Tungaloy milling systems; seat form, geometry and cutter body must be technically compatible. Typical uses include face milling, shoulder milling, slotting, high‑feed and contouring depending on the holder family chosen. The insert complements the assembly by adding the required balance between edge stability and toughness, making it suitable for mixed production runs across a range of materials when the milling system is configured accordingly.

Optimise productivity and maintain process security

Choosing a purpose‑matched insert helps lower total machining costs through extended wear intervals and fewer rejects from machining variation. The stable cutting edge and carbide substrate support reliable cycle times and reproducible results, which in turn simplifies process control and inspection planning. For engineers responsible for uptime and quality, the advantage is clearer scheduling, predictable tool life and improved overall productivity with enhanced process security in daily operations.

Contact Metav Werkzeuge for tailored application guidance and availability of the SDEN1504ZD T1115 insert — specialists can advise on compatible cutter bodies, clamping arrangements and stock levels. Metav Werkzeuge, Parkring 45, 46446 Emmerich; phone +49 2822 7131930; email info@metav-werkzeuge.com

Technical data

• Article number: 6863790
• Manufacturer SKU: TUN6863790
• SKU: 6863790-Tungaloy
• Brand: Tungaloy
• Model series: Milling indexable inserts
• Product name: SDEN1504ZD T1115

Facts

• Insert size: 15 mm
• Thickness: 4.76 mm
• Relief angle: 15°
• Cutting geometry: 90° included angle
• ISO designation: 1504ZD

Special features

• Material: carbide
• Grade: T1115
• Shape: square
• Mounting: no hole (full‑seat)
• Chipbreaker: none
• Typical applications: face, shoulder, slot, high‑feed, contour milling
• System requirement: compatible Tungaloy milling bodies

FAQ

What cutter bodies are compatible with this insert?
The SDEN1504ZD T1115 insert is designed for use in Tungaloy milling bodies where the seat and geometry match the ISO 1504ZD designation; ensure the cutter’s clamping and seat form correspond to the plate geometry.

Is a chipbreaker included with the insert?
No, this insert is supplied without a chipbreaker; chip control must be provided by the toolbody geometry or process parameters suited to the application.

Which materials is this insert best suited for?
The carbide grade T1115 is formulated for milling and offers a balance of wear resistance and toughness suited to a wide range of milling tasks when used in the appropriate Tungaloy system.

How does the 15° relief angle affect cutting performance?
A 15° relief reduces rubbing behind the cutting edge and helps maintain a stable cutting action; combined with the square form and 90° geometry this supports predictable engagement and surface quality.

What is the manufacturer article number and SKU?
Manufacturer article number 6863790; SKU 6863790-Tungaloy; manufacturer SKU TUN6863790.

Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.