TCMT 110208 AH6235 Wendeplatten - Tungaloy

Take advantage of the PVD-coated carbide AH6235 and the secure, countersunk mounting to achieve reliable turning in stainless steel and interrupted cuts; combine wear resistance with stable chip control for efficient machining and reduced downtime. Order availability and technical advice are provided by Metav Werkzeuge for straightforward procurement and process integration.

TCMT110208 AH6235 ISO turning insert by Tungaloy — triangular 60° geometry, PVD-coated

A TCMT110208 AH6235 triangular ISO insert for external and internal turning, optimised for machining stainless steel and applications with interrupted cuts.

• Triangular insert with 60° cutting angle
• PVD-coated carbide AH6235 for stainless steel
• One-sided chipbreaker for interrupted cuts
• Cylindrical hole with countersink for secure mounting

Reliable grade and coating for challenging stainless-steel work

The PVD-coated carbide grade AH6235 is formulated to resist built-up edge and premature wear in demanding stainless-steel turning. This tougher grade combines a hard surface with a resilient substrate, so the insert tolerates interrupted cuts and applications with elevated chipping risk while maintaining a consistent edge. The result is fewer insert changes and more predictable cycle times, contributing to measurable productivity gains in batch and job-shop environments.

Geometry and mounting that support process stability

The triangular design, with a nominal 60° cutting angle and 7° clearance, provides a stable cutting edge and straightforward seat geometry in standard ISO holders. The 0.8 mm corner radius delivers a balance between edge strength and surface finish; the plate thickness 2.38 mm and cylindrical hole with a one-sided countersink (40°–60°) ensure secure clamping and repeatable positioning. These dimensions ease tool selection and reduce set-up time when replacing inserts or switching operations.

Chip control and application-specific advantages

The one-sided chipbreaker is tuned for the AH6235 grade to produce manageable chip forms when turning stainless steel under varying feeds and depths. Proper pairing of chipbreaker, grade and holder reduces the likelihood of edge breakouts and improves surface integrity, which is particularly valuable for components requiring tight finishes or subsequent heat treatment. This combination supports efficient machining and longer tool life, lowering overall production costs.

Selection and practical tips for integration

Compatibility with holders depends on form, clearance, tolerance class, clamping and plate size; choosing the correct chipbreaker and clamping method is essential for best results. For interrupted cuts or unstable setups, prefer the tougher AH6235 grade and conservative feed values to protect the cutting edge. When considering internal turning or confined geometries, confirm the holder clearance and reach to retain the insert’s intended cutting angles and stability.

Discuss application requirements with Metav Werkzeuge to match the TCMT110208 AH6235 to the correct holder and chipbreaker, and to confirm stock and delivery options via info@metav-werkzeuge.com or +49 2822 7131930

Technical data

• Article number: 6903487
• Manufacturer SKU: TUN6903487
• SKU: 6903487-Tungaloy
• Designation: TCMT110208 AH6235 Tungaloy-Wendeplatte

Core technical data

• Cutting angle: 60°
• Clearance (relief) angle: 7°
• Corner radius: 0.8 mm
• Plate thickness: 2.38 mm
• Plate size: 11
• Hole style: cylindrical hole + one-sided countersink (40°–60°)

Design / Special features

• Material: carbide (PVD-coated)
• One-sided chipbreaker for interrupted cuts
• Triangular plate form for multiple cutting edges
• With hole for secure mounting
• Intended use: external and internal turning; select chipbreaker and grade to match workpiece and stability

FAQ

Which materials is this insert designed to machine?
The TCMT110208 AH6235 insert is optimised for stainless steel and performs well in interrupted cuts; the tougher PVD-coated carbide grade gives improved edge stability in demanding workpiece materials.

What holder compatibility should be considered?
Compatibility is determined by insert form, clearance, tolerance class, clamping method, size and thickness; the triangular form and countersunk hole suit standard ISO turning holders when matched to the plate dimensions.

How does the chipbreaker influence performance?
The one-sided chipbreaker helps produce controllable chips during turning, reducing the risk of edge breakout and supporting consistent surface finish when paired with the AH6235 grade.

Can this insert be used for internal turning?
Yes, the insert can be used for internal turning provided the selected holder offers sufficient clearance and the cutting angles remain correct for the intended operation.

What are the key mounting features to ensure secure clamping?
The cylindrical hole combined with the one-sided countersink (40°–60°) ensures stable seating and repeatable clamping torque, which contributes to process reliability with the TCMT110208 AH6235 insert.

Manufacturer/Responsible: Tungaloy-NTK Germany GmbH, Katzbergstraße 3a, 40764 Langenfeld - Protected trademarks and product names are the property of their respective owners. Brand names and protected trademarks are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands. The item offered is an original, brand-new product from the manufacturer.