CPGW050204FS-1 WDN10 W - Wendeplatten - Walter Tools

Take advantage of the WDN10 PKD grade and the precision rhombic 80° geometry to extend tool life and improve finish in demanding non‑ferrous applications; the low corner radius and dedicated chipbreaker ensure stable chip control and consistent results. Order or request application advice via Metav Werkzeuge for a reliable supply chain and machining consultation.

CPGW050204FS-1 WDN10 – PKD indexable insert for drilling, boring and turning (Walter Tools)

The CPGW050204FS-1 WDN10 is a PKD indexable cutting insert designed for machining abrasive, non‑ferrous materials in drilling/boring and turning operations, offering high wear resistance and predictable performance.

• PKD grade WDN10 for abrasive non‑ferrous materials
• Rhombic 80° geometry for versatile mounting
• 11° clearance angle for secure chip flow
• 0.4 mm corner radius for fine surface finish

High wear resistance for abrasive non‑ferrous work

The insert uses polycrystalline diamond (PKD) in the WDN10 grade, a cutting material that is highly wear‑resistant and suited to abrasive, non‑ferrous workpieces. Because PKD combines hardness with thermal stability, tool life is extended and dress intervals are reduced, which raises overall machining efficiency. The result is fewer tool changes and a more predictable production rhythm for series machining of aluminium alloys, copper alloys and other abrasive non‑ferrous materials.

Geometry engineered for stable cutting and chip control

The rhombic 80° geometry, combined with an 11° clearance angle and a defined chipbreaker 1, creates a balance between cutting edge strength and efficient chip evacuation. The modest 0.4 mm corner radius supports fine finishing passes while maintaining edge stability during interrupted or plunging operations. For those unfamiliar with the terms: the clearance angle prevents rubbing behind the cutting edge, and the chipbreaker directs chips away from the workpiece to reduce rework and downtime.

Productivity benefits in typical production environments

In production settings where repeatability and surface quality matter, this insert delivers measurable advantages: reduced cycle time through extended edge life, consistent surface finish owing to the small corner radius, and improved process reliability due to the PKD cutting grade. The insert is suitable for both drilling/boring and turning toolholders where a rhombic 80° insert is specified, enabling consolidation of tool inventories and simpler tool selection for multi‑operation cells.

Quality, compatibility and safe application

Tolerance class G and the Walter series designation indicate industrial standard tolerances and material lineage; the insert is offered as part of the Walter Schneidstoffsorte series. Material specification is listed as catalog‑dependent, so compatibility with a specific workpiece and machining parameters should be verified against the product matrix. Where uncertainty exists, the insert’s properties—PKD, geometry and chip control—make it a strong candidate for abrasive non‑ferrous machining, but final selection should follow a short test cut to confirm optimal feeds and speeds.

Contact Metav Werkzeuge for tailored application advice and availability of the CPGW050204FS-1 WDN10 insert; call +49 2822 7131930 or email info@metav-werkzeuge.com

Technical Data

• Article number: CPGW050204FS-1-WDN10-WALTER
• SKU / UID: CPGW050204FS-1-WDN10-WALTER
• Designation: CPGW050204FS-1 WDN10

Facts

• Clearance angle: 11°
• Corner radius: 0.4 mm
• Insert size code: 05
• Thickness code: 02
• Tolerance class: G

Special features

• Cutting grade: PKD (polycrystalline diamond) WDN10
• Geometry: Rhombic 80°
• Chipformer / chipbreaker: 1
• Series: Walter Schneidstoffsorte - Serie offen
• Material: Katalogabhängig

FAQ

What materials is this insert intended for?
The CPGW050204FS-1 WDN10 insert is designed primarily for abrasive, non‑ferrous materials; the WDN10 PKD grade is optimised for such workpieces and is commonly used on aluminium alloys, copper alloys and other abrasive non‑ferrous substrates.

How does the rhombic 80° geometry affect mounting options?
Rhombic 80° geometry provides versatile mounting and stable cutting engagement; the shape suits holders specified for 80° rhombic inserts and allows the CPGW050204FS-1 WDN10 to be used across drilling, boring and turning applications where that geometry is required.

What benefit does the 0.4 mm corner radius bring?
A corner radius of 0.4 mm supports improved surface finish during finishing passes while still maintaining edge robustness; it reduces the risk of chipping on interrupted cuts compared with very small radii.

Is the PKD grade suitable for steel or stainless operations?
PKD (WDN10) is primarily intended for non‑ferrous and abrasive non‑ferrous materials; its properties are not generally optimal for steel or rostfreier Stahl machining, so steel applications should be evaluated with a suitable carbide or coated carbide alternative.

Where can machining parameters and compatibility be confirmed?
Compatibility and recommended cutting data should be checked against the manufacturer’s product matrix; for specific cutting parameters and application support, contact Metav Werkzeuge or consult the Walter Tools technical documentation.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen, Germany

The Walter AG (brand appearance: Walter Tools) is one of the world’s leading manufacturers of precision tools for metalworking and is part of the Sandvik group. Protected trademarks and trade names are the property of their respective owners. Mention of brand names and protected designations is for explanatory purposes only; no affiliation is implied. The offered article is an original, factory‑new product of the listed manufacturer.