DCGT11T302FS-1 WDN10 WDN10 Wendeplatten - Walter Tools

Take advantage of the WDN10 polycrystalline diamond grade and precise Rhombic 55° geometry to extend tool life and ensure consistent turning performance; order this insert directly via Metav Werkzeuge or consult our technical advisors for application-specific guidance.

DCGT11T302FS-1 WDN10 indexable turning insert by Walter Tools — PCD grade for abrasive non‑ferrous materials

DCGT11T302FS-1 WDN10 is an indexable turning insert designed for high‑wear applications in non‑ferrous and abrasive, non‑iron materials, offering long tool life and consistent chip control

• Walter Tools PCD grade WDN10
• Rhombic 55° insert geometry
• 0.2 mm corner radius for fine detail
• Free cutting angle 7° for reliable engagement

Longer production runs through superior wear resistance

The polycrystalline diamond (PCD) composition of this insert, specified as WDN10, delivers markedly improved wear resistance compared with conventional carbide grades. That resistance translates directly into longer stand‑times, fewer insert changes and less unplanned downtime — a clear advantage for batch production and serial machining of abrasive non‑ferrous parts. The economic effect is tangible: reduced tool consumption and greater uptime, which supports a smoother production flow and predictable throughput.

Consistent component accuracy from optimised geometry

The Rhombic 55° shape combined with a 0.2 mm corner radius and a 7° free cutting angle provides stable insert seating and predictable cutting forces. This geometry reduces vibration and supports repeatable dimensional results on turned components, especially where fine edge definition is required. The insert’s T3 thickness contributes to rigidity in the toolholder, improving surface finish and maintaining tolerance adherence across extended cycles.

Tailored for abrasive, non‑ferrous materials — clear machining benefits

Designed specifically for abrasive, non‑iron materials, the cutting grade excels on components such as abrasive aluminium alloys and other non‑ferrous, particle‑laden workpieces. The PCD cutting edge sustains sharpness in conditions that would rapidly wear carbide, enabling higher cut volumes before replacement. It is advisable to check the specific product matrix for workpiece compatibility to ensure optimal performance and to match cutting data to material characteristics.

Easy integration and reliable specification for production planning

Marked as DCGT11T302FS-1 and manufactured to tolerance class G, this indexable insert fits standard turning toolholders that accept the DCGT format. The clearly defined dimensions and chipbreaker designation support predictable chip formation and evacuation, helping to avoid rework and improving cycle consistency. For tailored cutting data and confirmation of toolholder compatibility, consult the Metav Werkzeuge technical team to align insert choice with production goals.

Contact Metav Werkzeuge for a technical assessment of Walter Tools inserts and to request an application‑specific recommendation for DCGT11T302FS-1 WDN10

Technical data

• SKU: DCGT11T302FS-1-WDN10-WALTER
• Designation: DCGT11T302FS-1 WDN10
• Type: Indexable turning insert
• Manufacturer: Walter Tools
• Grade: WDN10 (PCD)
• Series: Walter Schneidstoffsorte - Serie offen

Facts

• Insert form: Rhombus 55°
• Corner radius: 0.2 mm
• Free cutting angle: 7°
• Insert size: 11
• Thickness: T3
• Chipbreaker: 1
• Tolerance class: G

Special features

• Material: Katalogabhängig
• High wear resistance due to PCD cutting edge
• Intended use: abrasive, non‑ferrous materials (verify product matrix)
• Stable chip control and consistent surface quality
• Suitable for production runs requiring long tool life

FAQ

What materials is this insert best suited for? The DCGT11T302FS-1 WDN10 insert employs a PCD grade that is particularly suited to abrasive, non‑ferrous materials; check the product matrix to confirm compatibility with specific alloys.

How does the WDN10 grade affect tool life compared with carbide? WDN10’s polycrystalline diamond composition provides significantly higher wear resistance than typical carbide grades, resulting in longer stand‑times and fewer insert changes in abrasive non‑ferrous applications.

Is the DCGT11T302FS-1 compatible with standard DCGT toolholders? Yes, the insert conforms to DCGT geometries and fits holders designed for Rhombus 55° DCGT inserts; confirm holder clamping specifications and tolerance class G for best results.

Where can machining parameters for this Walter Tools insert be obtained? Cutting data and recommended parameters can be provided by Metav Werkzeuge; consult with their technical advisors to match feed, speed and depth of cut to the specific workpiece and process.

Protected trademarks and trade names are mentioned for explanatory purposes only. The use of brand names and protected designations does not imply any affiliation or endorsement by the named manufacturers. The offered item is an original, factory‑new product of the respective manufacturer.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen, Germany