DCGW070204FS-1 WDN10 Wendeplatten - Walter Tools

Benefit from the combination of PCD grade wear resistance, precise Rhombic 55° geometry and a 0.4 mm corner radius for predictable chip control and consistent productivity. Order the DCGW070204FS-1 WDN10 directly via Metav Werkzeuge or consult our technical advisors if clarification is required.

DCGW070204FS-1 WDN10 indexable turning insert by Walter Tools — PCD, Rhombic 55°

The DCGW070204FS-1 WDN10 is an indexable turning insert engineered for high‑wear resistance applications, specifically intended for machining non‑ferrous and other abrasive, non‑iron materials.

• PCD grade for abrasive non‑ferrous materials
• Rhombic 55° geometry for precise engagement
• Corner radius 0.4 mm for controlled chip formation
• 7° clearance angle for reduced cutting forces

Longer tool life and consistent productivity in abrasive applications

The insert’s polycrystalline diamond (PCD) composition delivers superior wear resistance, reducing flank wear and extending tool life when machining abrasive, non‑ferrous materials. This material choice translates into fewer indexings and lower downtime, which supports a stable production rhythm and a clearer cost‑benefit profile for high‑volume turning operations. The combination of a wear‑resistant cutting edge and robust grade stabilises cutting performance over long runs, improving process reliability and reducing the frequency of insert changes.

Geometry that improves stability and surface quality

The Rhombic 55° shape, paired with a 0.4 mm corner radius and a 7° clearance angle, is designed to balance engagement and strength for turning tasks. The geometry promotes predictable deformation of the workpiece material at the cutting zone, contributing to improved surface finish and dimensional consistency. The moderate corner radius aids chip formation and reduces the risk of brittle edge chipping on abrasive materials, while the clearance angle helps to lower cutting forces and heat input — beneficial for maintaining component tolerances and extending machine tool life.

Practical guidance for selecting and using the insert

This indexable insert is supplied in the Walter Schneidstoffsorte series and marked with the WDN10 grade; the DCGW070204FS-1 WDN10 is optimised for non‑ferrous alloys and similarly abrasive, non‑iron materials. As raw material properties vary, it is recommended to consult the product matrix to confirm suitability for specific alloys and operating conditions. For reliable integration into an existing toolholder system, check the toolholder compatibility with a Rhombic 55° insert and verify the tolerance class G for fit. For process setup, start with conservative cutting data and adjust feed and speed to balance tool life and surface quality.

For expert selection and to ensure the correct PCD grade for specific non‑ferrous applications, contact Metav Werkzeuge via info@metav-werkzeuge.com or +49 2822 7131930 to discuss the DCGW070204FS-1 WDN10 and matching toolholder solutions

Technical Data

• Article number: DCGW070204FS-1-WDN10-WALTER
• ISO designation: DCGW070204FS-1 WDN10
• Series: Walter Schneidstoffsorte - Serie offen
• Grade: WDN10
• Manufacturer: Walter Tools

Core Specifications

• Plate form: Rhombus 55°
• Plate size: 07
• Plate thickness: 02
• Corner radius: 0.4
• Free angle / clearance: 7°
• Chipbreaker: 1
• Tolerance class: G

Special features

• Polycrystalline diamond (PCD) cutting material
• Intended application: non‑ferrous and abrasive non‑iron materials (check product matrix)
• Series description present in manufacturer data

FAQ

What materials is this insert best suited for?
The DCGW070204FS-1 WDN10 insert is a PCD grade intended primarily for non‑ferrous metals and other abrasive, non‑iron materials; suitability should be checked against the product matrix for specific alloys.

How does the Rhombic 55° shape affect machining?
Rhombic 55° geometry on the DCGW070204FS-1 WDN10 ensures predictable engagement and contributes to improved surface finish and dimensional stability during turning operations.

What benefit does the 0.4 mm corner radius provide?
A 0.4 mm corner radius offers controlled chip formation and reduced risk of edge chipping, which helps maintain consistent cutting performance when machining abrasive materials.

Is the insert compatible with standard holders for DCGW‑type inserts?
Compatibility depends on the holder design and tolerance class; the DCGW070204FS-1 WDN10 conforms to tolerance class G and should be checked against the toolholder specifications before use.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen

Protected trademarks and trade names are the property of their respective owners and are mentioned for clarification only. There is no affiliation between our company and the brands listed. The offered item is an original, factory‑new product of the named manufacturer.