DCGW11T304FS-1 WDN10 Wendeplatten - Walter Tools

Take advantage of the combination of high wear resistance, precise Rhombus 55° geometry, and consistent edge life for efficient turning of abrasive non‑ferrous materials; order the DCGW11T304FS-1 WDN10 directly via Metav Werkzeuge or ask our consultants for application advice.

DCGW11T304FS-1 WDN10 Drehwendeschneidplatte by Walter Tools — PCD grade for abrasive non‑ferrous materials

The DCGW11T304FS-1 WDN10 is a turning insert designed for stable, high‑precision machining of abrasive, non‑iron materials and composites, offering a robust polycrystalline diamond grade in a Rhombus 55° form.

• Polycrystalline diamond grade WDN10
• Rhombus 55° geometry for versatile turning
• 7° clearance reduces flank rubbing
• 0.4 mm corner radius for accurate edge definition

High wear resistance for abrasive non‑ferrous machining

The PKD construction of this insert provides outstanding wear resistance, especially on abrasive, non‑ferrous materials such as aluminium alloys with abrasive fillers, copper alloys and certain composites. The WDN10 grade is a polycrystalline diamond solution engineered to retain cutting edge integrity where conventional carbide tools would wear rapidly. For production runs that demand long tool life and repeatable part quality, this choice reduces tool changes and minimises unplanned downtime, directly supporting continuous manufacturing workflows.

Geometry that stabilises cutting and improves surface finish

The Rhombus 55° shape in combination with a 7° clearance angle delivers a balanced cutting geometry that keeps cutting forces predictable while maintaining accessibility for a range of turning operations. The modest 0.4 mm corner radius supports a firm edge that resists chipping and yields a consistent surface finish on the workpiece. Such geometry reduces vibration and helps achieve reliable dimensional control, which is particularly useful on components requiring tight tolerances or fine external profiles.

PCD grade and selection advice for reliable production

The insert is produced in a polycrystalline diamond (PCD/PKD) grade, noted here as WDN10, which suits abrasive, non‑iron materials. The bulk substrate and diamond layer combination is catalogue‑dependent and should be matched to the specific workpiece material and machining conditions. Selection guidance: check the material matrix before final specification; for interrupted cuts or very hard inclusions, evaluate suitability against specific process data. Correct grade selection ensures consistent tool life and optimised cycle times.

Operational efficiency and integration into processes

With a T3 thickness and the compact 11 mm plate size, the insert integrates easily into standard tool holders for turning operations and offers predictable clamping behaviour. The controlled chip‑forming features minimise recutting and support stable chip evacuation, contributing to safer, more efficient turning cycles. By choosing this insert, production engineers gain a combination of process stability and reduced tooling interventions, which supports higher throughput and lower overall manufacturing cost per part.

For high‑wear, high‑consistency turning of abrasive non‑ferrous materials, specify the WDN10 PKD grade from Walter Tools and contact Metav Werkzeuge for tailored application support or to place an order via Metav Werkzeuge — 📧 info@metav-werkzeuge.com ☎️ +49 2822 7131930

Technical data

• SKU: DCGW11T304FS-1-WDN10-WALTER
• Designation: DCGW11T304FS-1
• Brand: Walter Tools
• Grade: WDN10
• Execution: W
• Series: Walter Schneidstoffsorte - Serie offen

Facts

• Clearance angle: 7°
• Corner radius: 0.4 mm
• Insert size: 11
• Insert shape: Rhombus 55°
• Thickness: T3
• Tolerance class: G
• Chipbreaker: 1

Special features

• Material: catalogue‑dependent
• Coating: not specified
• Cutting material: polycrystalline diamond (PCD/PKD)
• Intended application: abrasive, non‑iron materials and composites
• Series note: check product matrix for specific workpiece suitability

FAQ

What materials is this insert suited for?
The DCGW11T304FS-1 WDN10 insert is designed for abrasive, non‑ferrous materials; the WDN10 PCD grade performs especially well on aluminium alloys with abrasive inclusions, copper alloys and similar non‑iron materials.

How does the Rhombus 55° shape affect machining?
Rhombus 55° provides a versatile cutting geometry that improves access to external and profile turns while balancing cutting forces for more stable machining with the WDN10 grade.

Is the corner radius suitable for fine finishes?
Yes, the 0.4 mm corner radius offers a robust edge that supports accurate edge formation and consistent surface finish without excessive edge fragility.

Does this insert require a specific holder or clamp?
Standard turning holders compatible with DCGW inserts and appropriate clamping for 11 mm size and T3 thickness are suitable; ensure correct seat and stable clamping to exploit the insert's performance.

How should users choose between PCD grades?
Selection should follow the manufacturer's material matrix; WDN10 is intended for abrasive non‑ferrous materials, but confirm against the workpiece specifics and cutting parameters for optimal results.

Hersteller: Walter Deutschland GmbH; Derendinger Straße 53; 72072 Tübingen; Germany

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