80mm Disc Milling Cutter SCMT 1204 Inserts 16mm Cutting Height, 27mm Shank - Teknik Makina

Take advantage of a compact, compatible milling solution that pairs Ø 80 mm cutting capacity with SCMT 1204 indexable inserts for reliable face and slot machining; the robust 27 mm arbor and secure Torx fastening support steady clamping and fast insert changes — order the DF090TM directly via Metav Werkzeuge or request technical advice from our consultants.

DF090TM disc cutter – Ø 80 mm, for SCMT 1204 indexable inserts (Teknik Makina)

The DF090TM disc cutter is a compact indexable milling tool designed for precise face and slot milling on CNC and conventional milling machines, optimised for efficient insert changes and secure clamping.

• Ø 80 mm disc diameter for compact milling
• Compatible with SCMT 1204 indexable inserts
• 8 cutting edges for continuous material removal
• 27 mm arbor for secure clamping

Precise compatibility that reduces downtime

The DF090TM is engineered around the established SCMT 1204 insert format, allowing quick replacement of worn inserts without regrinding. This compatibility means downtimes are minimised and tool inventory is predictable. The cutter’s Ø 80 mm diameter combined with its 16 mm cutting height enables effective engagement in shallow face milling and slotting tasks, while the multiple indexed edges keep throughput steady by extending the time between insert changes. For procurement and production planning, the standard insert format simplifies logistics and reduces overall tooling cost per part.

Predictable performance through thoughtful design

With 8 cutting edges distributed around the disc, chip evacuation is balanced and forces are shared across more cutting points, which supports smoother cutting and longer insert life. The geometry and arrangement favour consistent surface finish and dimensional stability during continuous cuts. Operators benefit from a tool that offers repeatable results: less vibration and steadier feeds help maintain machining accuracy and reduce scrap rates. The result is a rational improvement in process efficiency rather than a one-off performance claim.

Fast, secure setup and straightforward maintenance

Clamping is provided via a 27 mm arbor, creating a stable connection to the spindle and reducing run-out when set up correctly. Fastening is effected with an M5x12 Torx screw, tightened with a T20 key, which simplifies workshop procedures and removes ambiguity during changeover. The light overall mass (approximately 0.564 kg) reduces additional load on the spindle and makes handling easier at the machine, while the indexed insert system keeps maintenance simple: replace the insert, check the seat and torque the screw to specification for immediate return to production.

Where this cutter brings value in everyday production

This disc cutter is well suited to compact milling operations where space, repeatability and predictable tooling costs matter. It fits workflows that prioritise quick insert swaps and secure clamping over complex tooling setups. For small-batch production and jobbing shops that require flexible tooling or manufacturers streamlining their tool pool, the combination of established insert format, modest disc diameter and robust arbor connection delivers a tangible operational advantage — efficient machining with reduced setup complexity.

Request a technical consultation from Metav Werkzeuge to confirm machine compatibility and secure the DF090TM disc cutter for precise milling operations — contact Metav Werkzeuge in Emmerich for swift and reliable supply.

Technical data

• Article number: DF090TM
• Manufacturer: Teknik Makina
• Product type: Disc cutter (indexable inserts)

Core dimensions and performance

• Diameter: Ø 80 mm
• Cutting height: 16 mm
• Number of cutting edges: 8
• Maximum depth of cut (ap): 17 mm
• Arbor / shank diameter: 27 mm
• Weight: 0.564 kg

Design & compatibility

• Compatible insert: SCMT 1204
• Fastening screw: M5x12 Torx
• Torx key size: T20
• Indexable insert system for quick replacement

FAQ

Which inserts fit this disc cutter?
The DF090TM disc cutter is designed for SCMT 1204 indexable inserts, enabling standardised replacements and straightforward stock management.

What is the maximum recommended depth of cut?
The cutter supports a maximum depth of cut of 17 mm (ap 17 mm) as a guideline for stable engagement.

Which arbor diameter is required for mounting?
A 27 mm arbor/shank is required for correct seating and secure clamping of the DF090TM disc cutter.

How many cutting edges are available before indexing?
The disc provides 8 cutting edges in total, allowing multiple re-indexes before insert replacement.

What fastening hardware is used for insert clamping?
Insert clamping uses an M5x12 Torx screw, tightened with a T20 key for secure, repeatable assembly.

Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com