100mm Disc Milling Cutter 8 Inserts 16mm Cutting Height 32mm Shank - Teknik Makina

Take advantage of the combination of consistent machining performance, simple insert compatibility and secure clamping for reliable small-batch production. Order directly via Metav Werkzeuge or consult the team for setup and insert recommendations.

Teknik Makina Disc Cutter DF096TM — 100 mm diameter, for SCMT 1204 inserts

The Teknik Makina Disc Cutter DF096TM is an indexable milling cutter for peripheral and slotting operations, designed to accept SCMT 1204 inserts and to be mounted with a 32 mm bore for workshop and CNC applications

• 100 mm diameter for wide cuts
• Accepts SCMT 1204 indexable inserts
• Eight cutting edges for balanced removal
• 32 mm bore with secure M5x12 Torx fixing

Increased productivity through balanced cutting geometry

The DF096TM disc tool uses a 100 mm diameter and eight cutting edges, which spreads chip load and reduces the number of passes required for many milling tasks. The combination of multiple indexable seats and a 16 mm cutting height enables deeper engagement per pass where the machine and process allow, improving material removal rates. For production environments that prioritise throughput, the disc design helps maintain stable cutting conditions and consistent surface quality across repeated cycles.

Secure clamping and easy insert handling for reduced downtime

A robust mounting interface with a 32 mm bore and retention via M5x12 Torx screws (Torx key T20) simplifies fixture alignment and repeatable repositioning. The secure fastenings reduce micro-movement in the holder, limiting vibration and uneven wear on both the insert and the spindle. At a nominal mass of 0.353 kg, the cutter is straightforward to handle during tool changes, while the indexable insert concept keeps maintenance quick: worn edges are replaced rather than the whole cutter, cutting service time and consumable costs.

Practical insert choices and machining guidance for consistent results

The cutter is specified for SCMT 1204 inserts; selecting a suitable grade and chipbreaker for the workpiece and machining conditions will determine longevity and finish. For example, a tougher carbide grade favours interrupted cuts and heavier feed, while a coated grade can extend life under elevated temperatures. Feed and speed should be tuned to the machine capability and the chosen insert; starting from conservative parameters and increasing to process limits ensures safe optimisation. When in doubt about matching insert geometry or cutting data, the Metav Werkzeuge consultancy can advise on grades and feeds to align with production goals.

Contact Metav Werkzeuge for tailored setup advice on the Teknik Cutting Tools DF096TM, insert selection and mounting specifications — phone +49 2822 7131930 or eMail info@metav-werkzeuge.com

Technical data

• Article number: DF096TM
• Manufacturer: Teknik Makina
• Product: Disc cutter
• Diameter: 100 mm
• Cutting edges: 8
• Insert type: SCMT 1204
• Cutting height: 16 mm
• Bore / mounting diameter: 32 mm
• Torx screw: M5x12 (T20)
• Weight: 0.353 kg

Numbers / Core technical data

• Diameter: 100 mm
• ap_mm: 24
• Cutting height: 16 mm
• Bore: 32 mm
• Number of edges: 8
• Weight: 0.353 kg

Special features

• Indexable insert system (SCMT 1204)
• M5x12 Torx screw clamping, T20 key
• Balanced, multi-edge design
• Compact, workshop-friendly mass

FAQ

Which insert type fits this cutter?
The cutter accepts SCMT 1204 indexable inserts; use the correct grade for the application to achieve the desired wear resistance and surface finish.

What is the mounting diameter required?
Mounting requires a 32 mm bore; secure the cutter with the specified M5x12 Torx screws tightened using a T20 key.

How many cutting edges does the cutter provide?
The tool is equipped for eight cutting edges, allowing even chip distribution and stable cutting behaviour when assembled correctly.

Is the cutter suitable for quick insert replacement?
Yes, the indexable system permits rapid edge changes without removing the entire tool body, reducing machine downtime.

What is the cutting height and why does it matter?
The 16 mm cutting height defines the maximum axial engagement of the inserts and helps determine suitable depth of cut per pass for process planning.

Manufacturer / Responsible: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; info@metav-werkzeuge.com