80mm Face Cutter 6 Teeth 16mm Cutting Height 27mm Shank Diameter - Teknik Makina

Take advantage of the combination of precise cutting capacity, easy insert replacement and compact handling for reliable milling throughput; order the tool directly via Metav Werkzeuge or consult our specialists for application support.

DF158TM Disc Milling Cutter – Ø 80 mm, for CCMT 1204 inserts, Teknik Makina

The DF158TM disc milling cutter is a robust indexable-insert tool designed for medium-duty milling operations in production and job-shop environments, offering a compact bore and practical insert system for efficient chip removal.

• Ø 80 mm cutting diameter
• For CCMT 1204 indexable inserts
• 27 mm shank diameter
• Six cutting edges, 16 mm cutting height

High throughput with consistent chip control

The disc milling cutter delivers a steady performance profile thanks to its Ø80 mm diameter and six cutting edges, which together support stable chip formation and predictable tool life. With an effective cutting height of 16 mm and an axial parameter of ap 16 mm, the design enables substantial material removal per pass without compromising surface consistency. This results in shorter cycle times in repetitive milling tasks and reduces the frequency of unscheduled tool changes, improving overall line efficiency. The combination of insert-based cutting and a balanced cutter body also helps maintain machining stability at higher feed rates.

Fast serviceability and low downtime

Maintenance and insert replacement are straightforward: the cutter accepts CCMT 1204 indexable inserts secured by a Torx M5x12 screw, removable with a T20 key, which keeps changeover times to a minimum. The insert system is a common industrial standard, simplifying reconditioning and stocking of spare parts. Because replacement involves only a single fastener per seat, the risk of assembly errors is reduced and routine servicing becomes faster and safer. Lighter handling is aided by the modest mass of 0.545 kg, which eases setup and reduces operator fatigue during frequent tool changes.

Compact interface for secure mounting and workshop integration

The tool features a 27 mm shank diameter for a compact, rigid mount in suitably rated tool holders and adapters. That compact interface supports close-centre operations where tool projection must be controlled, and it simplifies storage and tool management on the shop floor. The cutter’s construction is optimised for indexable-insert milling workflows, offering the predictability required for scheduled production. For applications where cutting strategy, feed rates or machine capability need aligning, Metav Werkzeuge’s technical advisers can provide guidance to adapt the tool to specific machining scenarios.

Speak with Metav Werkzeuge for tailored application advice and to reserve the DF158TM disc milling cutter from our Emmerich stock — call +49 2822 7131930 or email info@metav-werkzeuge.com

Technical Data

• Article number: DF158TM
• Manufacturer: Teknik Makina
• Product name: Disc milling cutter
• ECLASS: 21180704
• ETIM: EC011860
• Weight: 0.545 kg

Core technical data

• Diameter: 80 mm
• Number of cutting edges: 6
• Cutting height: 16 mm
• ap (axial depth): 16 mm
• Shank / bore diameter: 27 mm

Special features

• For CCMT 1204 indexable inserts
• Torx screw M5x12
• Torx key T20
• Indexable-insert design for quick replacement

FAQ

Which inserts does the cutter use? The DF158TM disc milling cutter by Teknik Makina is designed for CCMT 1204 indexable inserts, a widely available geometry that balances cutting performance and economical index changes.

How is the tool mounted in the machine? Mounting is via the 27 mm shank/bore; the cutter requires a compatible holder with the corresponding 27 mm interface and appropriate clamping to ensure rigidity during machining.

What fastener is used to secure the inserts? Inserts are secured with a Torx M5x12 screw; a T20 key is required for safe and reliable tightening and loosening during insert replacement.

Is the cutter suitable for heavy stock removal? The disc cutter’s six cutting edges and 16 mm cutting height make it suitable for medium material removal rates typical in indexable-insert milling; for very heavy stock removal, machining parameters and machine rigidity should be checked with Teknik Makina recommendations.

How heavy is the tool for handling and setup? The tool weighs 0.545 kg, which supports easier handling during setup and quicker changeovers compared with larger-diameter alternatives.

Manufacturer: Teknik Cutting Tools, Buyukkayacık OSB Mah.422 Nolu Sokak.No:9, Selcuklu/KONYA/TURKEY / Responsible: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; +49 2822 7131930; eMail: info@metav-werkzeuge.com