DNMG110404-FW5 WKP01G Wendeplatten - Walter Tools

Take advantage of the combination of proven wear resistance, consistent chip control and precise geometry for dependable turning results; order the insert directly via Metav Werkzeuge or consult our specialists for application support.

DNMG110404-FW5 WKP01G turning insert – Tiger‑tec Gold, FW5 chipbreaker | Walter Tools

The DNMG110404-FW5 WKP01G is a rhombic 55° turning insert designed for productive machining of steel and cast iron in general turning applications

• Tiger‑tec Gold coating for robust wear resistance
• Designed for Steel and Cast Iron machining
• Rhombic 55° shape with 0.4 mm corner radius
• FW5 chipbreaker for controlled chip formation

Sustained performance across steel and cast‑iron work

The WKP01G grade, part of the Tiger‑tec Gold family, is developed for a balance of wear resistance and toughness when machining P (steel) and K (cast iron) groups according to ISO classification. The combination of a coated carbide substrate and the specific microstructure of this grade reduces abrasive wear on continuous and interrupted cuts, which leads to longer tool life and fewer insert changes during a production shift. In practical terms, this provides more predictable cycle times and reduced machine downtime for batch and series production.

Precise chip control for safer, faster turning

Controlled chip formation is central to stable, high‑productivity turning. The FW5 chipbreaker is tuned to generate short, manageable chips on a wide range of feeds and cut depths, improving swarf evacuation and reducing the risk of tangling. With a 0° (negative) relief geometry and optimised edge preparation, the insert keeps cutting forces steady and helps maintain surface integrity. The result is consistent component quality with a lower need for rework and less operator intervention.

Geometry and edge design that support accuracy

The rhombic 55° plate form combined with a 0.4 mm corner radius provides a versatile compromise between strength and accessibility into contours. The geometry suits general turning tasks where form follow‑up and dimensional control are required. A small corner radius improves edge strength on interrupted cuts while still allowing relatively fine finishes; conversely, the robust shape supports higher depths of cut where material removal rate is a primary goal. This makes the insert suitable for both roughing and finishing steps when process parameters are matched.

Integration into productive tool systems and workflows

As an ISO‑designated grade in a widely used insert format, the component fits common toolholders and mounting systems, simplifying inventory and tool management. The negative relief insert ensures secure seating and repeatable indexability, which promotes efficient changeovers and traceable tool life documentation. Combined with the grade’s characteristics, this supports stable machining parameters, contributing to predictable throughput and reduced scrap rates in manufacturing environments.

For application advice or to request delivery of Walter Tools Tiger‑tec Gold inserts, contact Metav Werkzeuge for tailored support and ordering: info@metav-werkzeuge.com or +49 2822 7131930

Technical Data

• Article number: DNMG110404-FW5-WKP01G-WALTER
• Article designation: DNMG110404-FW5 WKP01G
• Brand: Walter Tools
• Series: Tiger‑tec Gold
• Grade: WKP01G
• Plate form: Rhombus 55°
• Chipbreaker: FW5

Facts

• Corner radius: 0.4 mm
• Relief angle: 0° (negative)
• Insert size: 11
• Thickness code: 04
• Tolerance class: M

Special features

• Coating: Tiger‑tec Gold
• Material application: Steel (P)
• Material application: Cast iron (K)
• Execution: G
• Coated carbide grade, optimised for wear resistance
• Suitable for general turning operations

FAQ

What materials are best suited for this insert?
The DNMG110404-FW5 WKP01G is formulated for machining steel (P) and cast iron (K); the Tiger‑tec Gold coating and WKP01G grade address typical wear and chip behaviour in these groups.

How does the FW5 chipbreaker improve the process?
The FW5 chipbreaker promotes short, controlled chips and consistent evacuation, which enhances safety, reduces swarf issues and supports uninterrupted production cycles with fewer stoppages.

Can this insert be used for finishing operations?
Yes, the rhombic 55° geometry with a 0.4 mm corner radius provides a balance between edge strength and surface quality, allowing use in both semi‑finishing and finishing passes when parameters are adjusted.

Is the insert compatible with standard toolholders?
The DNMG form is a standard ISO geometry and will fit holders designed for DNMG inserts; the negative relief ensures repeatable, secure seating for accurate indexing.

What advantages does the Tiger‑tec Gold series provide?
Tiger‑tec Gold coating enhances thermal stability and wear resistance, delivering longer tool life and consistent performance across a broad range of turning applications.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen

Protected trademarks and trade names are the property of their respective owners. Brand names and protected marks are mentioned solely for explanation. There is no connection between our company and the mentioned brands. The offered item is original, factory‑new goods of the manufacturer.