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GX24-3F500N25TM-1 WBH20 WBH20 Wendeplatten - Walter Tools

Product information "GX24-3F500N25TM-1 WBH20 WBH20 Wendeplatten - Walter Tools"

Take advantage of the CBN-grade WBH20 for consistent wear resistance and the proven 3F500N25TM-1 chipbreaker for controlled chips in hard turning operations; order through Metav Werkzeuge or consult our specialists for process optimisation.

GX24-3F500N25TM-1 WBH20 – Indexable turning insert, CBN grade for hardened steels (Walter Tools)

A GX24-3F500N25TM-1 WBH20 indexable turning insert developed for hard machining applications, offering high wear resistance and reliable chip control in the turning of hardened and pre-hardened steels

  • CBN grade WBH20 for hard material machining
  • High wear resistance for extended tool life
  • Stable chip control in hard turning
  • Designed for pre-hardened and hardened steels

Consistent performance for hard machining

The insert’s CBN cutting material, identified by the WBH20 grade, is tailored for the demands of hardened steels and similar hard materials. CBN is a superabrasive that combines exceptional wear resistance with thermal stability, enabling longer tool life under the high contact stresses of hard turning. This results in fewer index changes, less unplanned downtime and more predictable process cycles. As a consequence, machining operations benefit from improved uptime and a more efficient production flow.

Controlled chips and improved surface quality

Equipped with the 3F500N25TM-1 chipbreaker, this solution provides consistent chip control during interrupted or continuous hard-turning cuts. Stable chips reduce the risk of re-cutting and protect the component surface, contributing to a better surface finish and lower scrap rates. The combination of a robust cutting edge and a dedicated chipformer supports secure chip evacuation even at the elevated cutting forces associated with hard materials.

Process advantages and application scope

The insert is specified for the ISO material group H and is suitable for machining pre-hardened steel as well as hardened alloys where CBN excels. The use of this grade supports higher cutting speeds and improved dimensional stability in serial production. From a cost-efficiency perspective, the longer wear intervals and consistent performance can reduce total machining cost per part, while also enabling tighter tolerances without frequent tool changes.

Practical integration into production systems

As an indexable insert designed for standard turning toolholders, this item integrates smoothly into existing tool systems and replacement routines. Its predictable wear behaviour simplifies tooling strategies and inventory planning. Combined with professional process assessment from Metav Werkzeuge, the insert can be implemented with setup guidance and cutting-parameter recommendations to maximise tool life and maintain steady production flow.

Discuss Walter Tools CBN inserts with Metav Werkzeuge for tailored hard-turning solutions and process optimisation; contact Metav Werkzeuge at info@metav-werkzeuge.com or +49 2822 7131930 for detailed advice

Technical data

  • SKU: GX24-3F500N25TM-1-WBH20-WALTER
  • Article designation: GX24-3F500N25TM-1 WBH20
  • Product type: Indexable turning insert
  • Series: Walter CBN / Hartstoff
  • Chipbreaker: 3F500N25TM-1
  • Grade: WBH20
  • Manufacturer: Walter Tools

Facts

  • Material class: H (hardened steels)
  • ISO group: H (per ISO 513)
  • Numerical specifications: none provided

Special features

  • CBN cutting material
  • Suitable for hardened and pre-hardened steels
  • Stable cutting edge for hard turning
  • Designed for improved chip control
  • Intended for precision hard machining

FAQ

What materials is this insert intended for?
The GX24-3F500N25TM-1 WBH20 insert is intended primarily for hardened steels and pre-hardened materials, reflecting the CBN-based WBH20 grade suitable for ISO group H.

How does the WBH20 grade improve tool life?
The WBH20 CBN grade combines high wear resistance and thermal stability, which reduces flank and crater wear and extends the interval between index changes.

What benefit does the 3F500N25TM-1 chipbreaker provide?
The 3F500N25TM-1 chipbreaker ensures controlled chip formation during hard turning, improving chip evacuation and contributing to a consistent surface finish.

Is this insert compatible with standard turning toolholders?
Yes, the insert is an indexable turning insert designed for common toolholder systems; toolholder compatibility should be confirmed against the insert geometry and clamping system.

Can this insert be used for interrupted cuts or grooving in hardened materials?
The CBN composition and the chipbreaker geometry make the insert suitable for many interrupted and continuous hard-turning applications; specific conditions should be validated in trial cuts.


Manufacturer: Walter Tools; Headquarters: Tübingen, Germany

Walter AG (brand appearance: Walter Tools), with headquarters in Tübingen, is one of the world’s leading manufacturers of precision tools for metalworking and is part of the Sandvik Group. Protected trademarks and trade names are the property of their respective owners. Mark names and protected product designations are mentioned solely for explanatory purposes. There is no affiliation between our company and the mentioned brands; the offered item is an original, factory-new product of the manufacturer.