Durable indexable inserts for efficient metalcutting
Indexable inserts are hardened cutting elements designed to deliver consistent material removal in metalworking, providing cost-effective tool life management and repeatable results for turning, milling and drilling operations. Suited for machining steel, stainless and heat-resistant alloys, these inserts offer rapid edge renewal and reduced downtime through simple indexing, while versions optimised for internal coolant significantly improve chip control and thermal management in demanding applications. By choosing the right insert grade and geometry you gain improved tool life, predictable wear behaviour and better surface finish thanks to enhanced chip control, with key benefits including wear-resistant carbide, internal coolant compatibility and reliable chip breaking.
APXT 1604PD Indexable Insert for Cast Iron - MetavCUT
Couldn't find the right insert? Don't worry, we're here for you!► Send us a photo of your insert by e-mail.► Send us your drawing by e-mail.► Send us your sample insert or drawing by post. Performance features APXT 1604PD indexable inserts from MetavCUT Brand: MetavCUT Manufacturer Order Number: APXT1604PD-CastIron Facts for the tool: ISO-Code: APXT1604PD Clearance Angle: 11° Angle: 85° Thickness: 4,76mm Radius: 0 Special features Material: cemented carbide Usage for: Cast steel with hole Hole Style: cylindrical hole + single-sided countersink (40°–60°) Form: parallelogram Chip Breaker: single-sided Manufacturer: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; www.metav-shop.de; info@metav-werkzeuge.com 40START indexable-inserts-APXT-1604PD-Cast Iron-MetavCUT 40END
APXT 1604PD Indexable Insert for Stahl - MetavCUT
Are you unsure whether the tool is suitable for your application? Or do you need further technical information?No problem - feel free to contact us! 📧 eMail: info@metav-werkzeuge.com, ☎️ Phone: +49 2822 7131930, ✔️ WhatsApp: +49 170 2837271 Design details indexable inserts APXT 1604PD from MetavCUT Brand: MetavCUT Manufacturer Order Number: APXT1604PD-Steel Figures for the tool: ISO-Code: APXT1604PD Clearance Angle: 11° Angle: 85° Thickness: 4,76mm Radius: 0 Features Material: cemented carbide Usage for: Steel with hole Hole Style: cylindrical hole + single-sided countersink (40°–60°) Form: parallelogram Chip Breaker: single-sided Manufacturer: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; www.metav-shop.de; info@metav-werkzeuge.com 40START indexable-inserts-APXT-1604PD-Stahl-MetavCUT 40END
APXT 1604PD Indexable Insert for Stainless Steel - MetavCUT
Areyou not sure whether this tool fulfils your requirements? Or do you need additional technical data?No problem - we will be happy to help you 📧 eMail: info@metav-werkzeuge.com, ☎️ Phone: +49 2822 7131930, ✔️ WhatsApp: +49 170 2837271 Design details for APXT 1604PD insert from MetavCUT Brand: MetavCUT Manufacturer Order Number: APXT1604PD-Stainless Facts & Figures: ISO-Code: APXT1604PD Clearance Angle: 11° Angle: 85° Thickness: 4,76mm Radius: 0 Features Material: cemented carbide Usage for: Stainless steel with hole Hole Style: cylindrical hole + single-sided countersink (40°–60°) Form: parallelogram Chip Breaker: single-sided Manufacturer: Metav Werkzeuge GmbH; Parkring 45; 46446 Emmerich; Germany; www.metav-shop.de; info@metav-werkzeuge.com 40START indexable-inserts-APXT-1604PD-Stainless Steel-MetavCUT 40END
BCGT090304L-K85 WXN15 Wendeplatten - Walter Tools
Take advantage of a precise combination of sharp, uncoated carbide and proven chip control to enhance productivity on non‑ferrous components; the result is consistent surface quality and low downtime. Order directly via Metav Werkzeuge or request advice from their consultants for process‑specific recommendations. BCGT090304L-K85 WXN15 milling insert for non‑ferrous metals — Walter Tools The BCGT090304L-K85 WXN15 is a parallelogram 75° milling insert designed for sharp, uncoated cutting in aluminium, copper and brass applications. Uncoated cemented carbide grade WXN15 Parallelogram 75° insert geometry Integrated K85 chipbreaker for stable chips 7° clearance angle with 0.4 mm corner radius High productivity through sharp, uncoated cutting The BCGT090304L-K85 WXN15 insert combines an uncoated cemented carbide composition with a geometry engineered for minimal cutting resistance. This blend supports higher feed rates and shorter cycle times when machining non‑ferrous alloys, because the sharp cutting edge reduces built‑up edge and the K85 chipbreaker promotes predictable chip formation. For casting a reliable, repeatable process, the insert’s design helps maintain a stable tool life in serial production and reduces the need for frequent edge dressing. Reliable machining of non‑ferrous materials Designed specifically for the ISO N group, the insert performs particularly well on non‑ferrous metals such as aluminium, copper and brass. The combination of a sharp edge and an uncoated surface minimises material adhesion, which is a common challenge with soft, ductile workpieces. In practice, this means fewer interruptions from chip welding and improved surface quality on finished parts, making the insert suitable for component families where appearance and dimensional stability are important. Geometry that improves process stability and handling The parallelogram 75° shape and the 7° clearance angle provide a balanced approach between cutting force distribution and radial engagement, while the 0.4 mm corner radius offers a compromise between edge strength and fine detail capability. The K85 chipbreaker is tuned to produce short, controllable chips in non‑ferrous alloys, which reduces the risk of entanglement and simplifies chip management in the workstation. Together, these features allow for predictable tool behaviour across common milling strategies and cutter bodies. Practical benefits for workshop integration As a part of the Walter N‑grade family, this insert is intended for sharp, uncoated applications where economical edge life and broad material coverage are required. Its standardised designation and common insert format simplify stocking and tool‑holder compatibility, helping to keep tool changeover fast and inventory lean. For engineering teams seeking consistent surface finishes and straightforward machining parameters, the insert supports efficient process set‑up and reproducible results. Contact Metav Werkzeuge today for tailored advice on integrating Walter Tools' WXN15 insert into existing milling operations and to discuss sample availability and cutter compatibility Technical data Article number: BCGT090304L-K85-WXN15-WALTER SKU: BCGT090304L-K85-WXN15-WALTER Product type: Fräswendeschneidplatte / milling insert Manufacturer: Walter Tools Series: Walter N‑Sortensystem Grade / Sort: WXN15 ISO designation: BCGT090304L-K85 WXN15 Facts Free angle: 7° Corner radius: 0.4 mm Insert form: Parallelogramm 75° Insert size: 09 Plate thickness: 03 Tolerance class: G Special features Chipbreaker: K85 Cutting material: uncoated cemented carbide Application group: N (non‑ferrous metals) Edge style: sharp/uncoated for NE‑metals Series description: Walter N‑Sortensystem FAQ Is the insert coated or uncoated? The BCGT090304L-K85 WXN15 insert by Walter Tools is made from uncoated cemented carbide, optimised for sharp cutting on non‑ferrous materials. Which materials are best suited to this insert? This insert is intended for ISO N materials — primarily aluminium, copper and brass — where a sharp, uncoated edge reduces adhesion and improves finish. What does the K85 chipbreaker do? The K85 chipbreaker on this Walter Tools insert supports stable, short chip formation in non‑ferrous alloys, aiding chip evacuation and reducing the risk of chip entanglement. How does the parallelogram 75° geometry affect machining? The parallelogram 75° format provides balanced cutting engagement and is compatible with standard milling cutter bodies, enabling controlled radial penetration and stable tool life. How should the insert designation be read? The designation BCGT090304L‑K85 WXN15 identifies the insert geometry and size, the K85 chipbreaker and the Walter WXN15 grade for uncoated, sharp applications in non‑ferrous metals. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen, Germany The Walter AG (brand appearance: Walter Tools) is one of the world’s leading manufacturers of precision tools for metalworking and is part of the Swedish Sandvik Group. Protected trademarks and trade names remain the property of their respective owners. The mentioned brand names are used for explanatory purposes only and do not imply any affiliation with Metav Werkzeuge.
BCGT090304R-B85 WDN20 WDN20 Wendeplatten - Walter Tools
Take advantage of the combination of PKD wear resistance, a 7° clearance angle and precise chip control for steady, process-secure milling of abrasive non‑ferrous materials; order the insert directly via Metav Werkzeuge or consult the experts for application support. BCGT090304R-B85 WDN20 Parallelogram 75° PKD milling insert by Walter Tools BCGT090304R-B85 WDN20 is a polycrystalline diamond (PKD) milling insert designed for high‑wear, non‑ferrous applications such as abrasive aluminium alloys and other challenging non‑ferrous materials PKD cutting grade WDN20 for abrasive non‑ferrous metals Parallelogram 75° form for versatile milling 7° clearance angle for reduced rubbing 0.4 mm corner radius for defined edge stability B85 chipbreaker for controlled chip formation Reliable performance for abrasive non‑ferrous milling The insert is manufactured in the WDN20 grade, a PKD formulation chosen for its exceptional wear resistance when machining abrasive, non‑iron materials. This makes the component particularly suitable where rapid flank wear would otherwise shorten tool life. The combination of a hard cutting layer and the specified chip control geometry reduces flank contact and helps to maintain a consistent cutting edge, which supports predictable process planning and reduces unscheduled tool change interventions. Stable edge life and predictable surface results With a 0.4 mm corner radius and a 7° clearance angle, the geometry is tuned to balance edge strength and surface finish. The moderate corner radius delivers improved edge stability during interrupted cuts while the clearance angle minimises rubbing at the flank, contributing to lower cutting temperatures and fewer built‑up edge issues. The integrated B85 chipbreaker moderates chip size and evacuation, which aids coolant access and supports repeatable surface quality across series production. Practical integration and application guidance The Parallelogram 75° form provides flexibility in toolholder choice and entry angles, enabling use in a range of shoulder and face milling operations. Where process security is critical, the insert’s characteristics support stable feeds and optimised chip control; however, the specific workpiece alloy and machining strategy should be checked against the manufacturer’s product matrix before selection. For application optimisation, match the insert geometry with appropriate clamping and holder specifications to exploit the PKD edge’s advantage in abrasive non‑ferrous machining. Contact Metav Werkzeuge for tailored application advice or to request a technical quotation for Walter Tools PKD inserts such as BCGT090304R-B85 WDN20; call +49 2822 7131930 or eMail info@metav-werkzeuge.com Technical data Article number: BCGT090304R-B85-WDN20-WALTER ISO designation: BCGT090304R-B85 WDN20 Designation without grade: BCGT090304R-B85 Manufacturer: Walter Tools Core specifications Clearance angle: 7° Corner radius: 0.4 mm Size code: 09 Thickness code: 03 Form: Parallelogram 75° Chipbreaker: B85 Tolerance class: G Materials & features Grade: WDN20 (PKD) Series: Walter Schneidstoffsorte - Serie offen Execution: T Sorteneinsatz note: PKD for abrasive, non‑ferrous materials; verify in product matrix Wendeplatten family: Fräswendeschneidplatte FAQ What materials is this insert intended for? The BCGT090304R-B85 WDN20 insert is specified as a PKD grade for abrasive, non‑ferrous materials such as certain aluminium alloys and other non‑iron substrates; the product matrix should be consulted for exact alloy recommendations. What advantages does the WDN20 grade offer in milling? The WDN20 PKD grade provides high wear resistance and long edge life when machining abrasive non‑ferrous workpieces, resulting in fewer tool changes and more consistent production quality with the BCGT090304R-B85 insert. How does the B85 chipbreaker affect machining? The B85 chipbreaker is designed to control chip form and evacuation during milling, improving coolant access and contributing to repeatable surface finish and stable chip flow with this Parallelogram 75° insert. Manufacturer/Responsible: Walter Deutschland GmbH; Derendinger Straße 53; 72072 Tübingen; Germany Protected trademarks and trade names are the property of their respective owners. Brand names and registered trademarks are mentioned for explanatory purposes only; no affiliation between our company and the named manufacturers is implied. The offered article is an original, factory‑new product of the manufacturer.
BCGT090304R-G55 WKP35G Wendeplatten - Walter Tools
Combining the Tiger·tec Gold WKP35G grade with the G55 chipbreaker delivers controlled chip formation and extended tool life for intensive steel and cast iron milling; order the insert via Metav Werkzeuge or consult our advisers for tailored application support. BCGT090304R-G55 WKP35G – indexable milling insert, G55 chipbreaker, 0.4 mm corner radius (Walter Tools) The BCGT090304R-G55 WKP35G is an indexable milling insert engineered for efficient machining of steel and cast iron, offering a balance of productivity and surface quality across roughing and finishing operations. Tiger·tec Gold coating for longer tool life Optimised G55 chipbreaker for controlled chips Parallelogram 75° shape for positive cutting 0.4 mm corner radius for versatile finishing Increased productivity through advanced grade and coating The Tiger·tec Gold grade WKP35G is a coated carbide formulation designed to extend tool life under the thermal and mechanical loads typical when machining steel (P) and cast iron (K). This coating technology promotes a stable cutting edge and reduces adhesive and abrasive wear, which translates directly into fewer tool changes and longer productive cycles. For production environments where machine uptime and component throughput matter, the combination of grade and coating supports higher sustained cutting parameters while maintaining consistent performance. Reliable chip control and consistent surface results Built with an optimised G55 chipbreaker and a parallelogram 75° geometry, the insert promotes predictable chip formation and evacuation. The 0.4 mm corner radius and the 7° relief angle combine to offer a compromise between strength at the cutting edge and the ability to achieve good surface finish in light finishing passes. Controlled chips reduce the risk of recutting and machine stoppages, while the geometry supports consistent dimensional results on medium-duty milling operations—helping to cut downstream rework and boost first-pass yield. Application scope and economical advantages in production This insert is suited to a wide range of milling tasks in steel and cast iron, from profile and shoulder milling to general face milling where a balance of life and finish is required. The indexed design means multiple usable edges per insert, lowering per-cutting-edge cost and improving overall process economy. Walter Tools’ grade selection and chipbreaker design together offer enhanced process security and repeatability, which supports predictable planning of tool change intervals and batch production cycles. For process-critical milling choose the Tiger·tec Gold WKP35G insert from Walter Tools — contact Metav Werkzeuge for application advice or rapid supply at info@metav-werkzeuge.com or call +49 2822 7131930 Technical Data Article number: BCGT090304R-G55-WKP35G-WALTER ISO designation: BCGT090304R-G55 WKP35G Series: Tiger·tec Gold Manufacturer: Walter Tools Facts Relief angle: 7° Corner radius: 0.4 mm Insert size: 09 Thickness: 03 Shape: Parallelogram 75° Chipbreaker: G55 Tolerance class: G Special features Grade: WKP35G (coated carbide, Tiger·tec Gold) Material suitability: Steel (P) and Cast iron (K) Application: Roughing and finishing (geometry-dependent) Execution: T Material designation: P / K FAQ Which materials is this insert suitable for? The insert is specified for steel (P) and cast iron (K) according to the grade characteristics of WKP35G and is optimised for the thermal and abrasive conditions found in these material groups. How does the G55 chipbreaker affect machining performance? The G55 chipbreaker on this insert controls chip form and evacuation, reducing the risk of clogging and promoting stable cutting conditions—this contributes to consistent surface quality and fewer unplanned interruptions when using the BCGT090304R-G55 WKP35G insert from Walter Tools. What operations is the insert recommended for? Typical applications include profile, shoulder and general face milling where a balance of tool life and surface finish is required; the geometry supports both roughing and light finishing passes depending on cutting parameters. Is the insert suitable for stainless steel machining? Stainless steel is not listed among the primary material groups for this grade; the insert is primarily intended for steel and cast iron, so alternative grades optimised for stainless may be preferable. What are the key geometrical details to consider when specifying tooling? Important geometry data are the parallelogram 75° shape, 7° relief angle and 0.4 mm corner radius—these determine cutting engagement, edge strength and achievable surface finish for the intended milling tasks. Manufacturer: Walter Deutschland GmbH; Derendinger Straße 53; 72072 Tübingen; Germany Protected trademarks and trade names are the property of their respective owners. Mentioned brand names such as Walter Tools are used for explanation only and do not indicate any connection with Metav Werkzeuge. The offered article is original, factory-new goods of the manufacturer.
BCGT090304R-G55 WKP35S Wendeplatten - Walter Tools
Benefit from the combination of Tiger‑tec Silver coating and the WKP35S grade for consistent tool life and reliable chip control; the parallelogram 75° geometry with a 0.4 mm corner radius supports stable cutting in steel and cast iron. Order the insert through Metav Werkzeuge or consult their specialists for application recommendations. BCGT090304R-G55 WKP35S Fräswendeschneidplatte – Tiger‑tec Silver coated carbide, for steel and cast iron (Walter Tools) The BCGT090304R‑G55 WKP35S is a parallelogram 75° milling insert engineered for productive machining of steel and cast iron in medium to high‑duty milling applications Tiger‑tec Silver coated carbide grade WKP35S Parallelogram 75° plate with 7° clearance 0.4 mm corner radius for controlled cutting Optimised for steel and cast iron machining Coated grade for extended cutting life and process economy The Tiger‑tec Silver coating combined with the WKP35S composition provides a coated carbide microstructure designed to improve wear resistance and extend cutting life under typical milling conditions. Coatings of this type reduce flank wear and protect the substrate during elevated cutting temperatures; this leads to fewer tool changes and higher overall throughput. The technical design suits the thermal and abrasive demands encountered when machining steel and cast iron, giving an economical balance between productive metal removal rates and predictable service intervals. Geometry that increases stability and improves chip control The parallelogram 75° profile and a 7° clearance ensure favourable cutting angles for heavy engagement and interrupted cuts, while the 0.4 mm corner radius contributes to edge strength and surface finish consistency. The integrated G55 chipbreaker is tuned to promote repeatable chip formation when removing material in the P and K groups, reducing the risk of long, stringy chips and enabling safer swarf evacuation. Together, these features enhance process stability, reduce vibration and support reliable cycle times in demanding milling operations. Application scope and measurable productivity gains According to ISO designations, the insert is suited for machining group P (steel) and K (cast iron) materials, making it a versatile choice across diverse production tasks. The insert’s combination of grade and geometry favours operations where consistent surface quality and tool life are critical, such as roughing with moderate feeds or semi‑finishing passes that require repeatable results. The design reduces the frequency of regrinds and changes, contributing directly to improved productivity and consistent part tolerances under serial manufacturing conditions. For high‑productivity milling with Walter Tools’ Tiger‑tec Silver WKP35S inserts, contact Metav Werkzeuge for tailored application advice or to arrange supply via info@metav-werkzeuge.com or +49 2822 7131930 Technical data SKU: BCGT090304R-G55-WKP35S-WALTER ISO designation: BCGT090304R-G55 WKP35S Product type: Fräswendeschneidplatte Series: Tiger‑tec Silver Manufacturer: Walter Tools Facts Clearance angle: 7° Corner radius: 0.4 mm Plate size code: 09 Plate thickness code: 03 Tolerance class: G Special features Coating: Tiger‑tec Silver (coated carbide) Grade: WKP35S Chipbreaker: G55 Plate form: Parallelogram 75° Material suitability: Steel (P), Cast iron (K) Execution: T FAQ What materials is this insert suitable for? The BCGT090304R‑G55 WKP35S insert from Walter Tools is optimised for steel (ISO group P) and cast iron (ISO group K) applications. How does the Tiger‑tec Silver coating benefit milling performance? The Tiger‑tec Silver coating on the WKP35S grade improves wear resistance and thermal protection, which extends tool life and maintains cutting edge stability under elevated temperatures. Which geometry features ensure good chip control? The parallelogram 75° form together with the G55 chipbreaker and 0.4 mm corner radius helps produce short, controllable chips and reduces the likelihood of long swarf during milling. Is this insert suitable for heavy roughing operations? Yes, the combination of the robust grade WKP35S, reinforced corner radius and the plate’s geometry supports stable engagement in demanding milling tasks. What is the exact designation to order this insert? Order under SKU BCGT090304R‑G55‑WKP35S‑WALTER or the ISO designation BCGT090304R‑G55 WKP35S for clarity. Manufacturer/Responsible: Walter Deutschland GmbH; Derendinger Straße 53; 72072 Tübingen; Germany Protected trademarks and trade names are the property of their respective owners. Brand names and protected product names are mentioned for explanatory purposes only. There is no affiliation between our company and the mentioned brands. The offered item is an original, brand‑new product of the manufacturer (Walter Tools).
BCGT090304R-G55 WSM35G WSM35G Wendeplatten - Walter Tools
Take advantage of the WSM35G grade and the Tiger·tec Gold coating combined with the parallelogram geometry and compact corner radius for reliable performance in demanding stainless and high-temperature alloy milling; order directly via Metav Werkzeuge or contact their consultants for production-matching advice. BCGT090304R-G55 WSM35G indexable milling insert by Walter Tools — Tiger·tec Gold coated, for rostfreier Stahl and superalloys A BCGT090304R-G55 WSM35G indexable milling insert engineered for heavy-duty milling tasks in rostfreier Stahl and heat-resistant superalloys, offering a stable cutting edge and predictable chip control. Tiger·tec Gold coated for long tool life WSM35G grade for rostfreier Stahl and superalloys Parallelogram 75° geometry for flexible toolpaths 0.4 mm corner radius with 7° clearance Proven coating and grade for consistent productivity The combination of the Tiger·tec Gold coating and the WSM35G grade provides a balance between wear resistance and edge stability that supports continuous production runs. Coating technology reduces flank wear under thermal stress while the selected grade improves resistance to adhesion and build-up, making the insert suitable when machining rostfreier Stahl and high-temperature alloys. This configuration translates into fewer tool changes and higher overall throughput on medium- to high-demand milling operations. Geometry that improves process reliability and surface finish The parallelogram 75° shape delivers versatile engagement angles for peripheral and face milling, while the 0.4 mm corner radius enhances edge strength without compromising surface quality. A 7° clearance angle helps to avoid rubbing and reduces cutting forces, which in turn supports a more stable machining process. These geometric choices result in a well-balanced compromise between durability and the ability to achieve consistent surface integrity on challenging materials. Stable chip formation and application suitability The integrated G55 chipbreaker and the coated carbide substrate are designed to promote stable chip formation when cutting tough, heat-generating materials. That stability reduces the risk of built-up edge and erratic tool behaviour, particularly in rostfreier Stahl and superalloys where temperature and material ductility can complicate chip control. The insert performs best where secure chip evacuation and repeatable cutting conditions are required, contributing to predictable cycle times and improved part quality. Practical advantages for the workshop and process planning Using this insert in a tool system provides a straightforward route to higher productivity: longer tool life from the coating, consistent edge integrity from the grade, and adaptable cutting geometry from the parallelogram form. For operations seeking process security and reduced downtime, the insert offers a pragmatic solution without complex setup changes. For detailed selection help and to ensure the right grade and geometry match the specific machining scenario, professional consultancy is recommended. For machining rostfreier Stahl and heat-resistant superalloys with Walter Tools' Tiger·tec Gold WSM35G inserts, contact Metav Werkzeuge for technical matching and stock information via info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number: BCGT090304R-G55-WSM35G-WALTER Label: Fräswendeschneidplatte BCGT090304R-G55 WSM35G Walter Tools Manufacturer: Walter Tools Product type: Fräswendeschneidplatte Numbers / Core technical data Grade: WSM35G Relief/clearance angle: 7° Corner radius: 0.4 mm Plate size designation: 09 Plate thickness: 03 Tolerance class: G Designs / Special features Coating technology: Tiger·tec Gold Chipbreaker: G55 Plate form: Parallelogram 75° Material suitability: rostfreier Stahl (M), heat-resistant superalloys / titanium (S) Series: Tiger-tec Gold FAQ Which materials is this insert suitable for? The BCGT090304R-G55 WSM35G insert is specified for use in rostfreier Stahl and in heat-resistant superalloys or titanium alloys (material groups M and S), where thermal loads and workpiece toughness demand enhanced coating and grade stability. What benefits does the Tiger·tec Gold coating provide? Tiger·tec Gold on this Walter Tools insert improves wear resistance and supports a stable cutting edge under thermal stress, which helps to extend tool life and maintain consistent machining performance on demanding materials. How does the parallelogram 75° geometry affect machining? A parallelogram 75° geometry offers flexible tool engagement for both face and shoulder milling, enabling adaptable entry and exit angles that help to distribute cutting forces and support surface quality. What does the 0.4 mm corner radius mean in practice? The 0.4 mm corner radius on the insert provides a compromise between strength and finish: it increases edge robustness for interrupted cuts while still allowing achievable surface integrity on finished faces. Is the G55 chipbreaker suitable for mixed operations? The G55 chipbreaker is designed to promote predictable chip control in tougher materials, supporting both semi-finish and roughing operations depending on the selected cutting parameters and tool geometry. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen Protected trademarks and trade names are the property of their respective owners. Brand names and protected trade names are mentioned solely for explanatory purposes. There is no connection between our company and the mentioned brands. The offered item is original factory-new goods from the manufacturer.
BCGT090304R-G55 WSP45G WSP45G Wendeplatten - Walter Tools
Take advantage of a high-performance combination: the Tiger·tec Gold coating and the WSP45G carbide grade deliver durable, stable cutting for a wide range of materials, while the parallelogram form and chipbreaker ensure secure chip control and consistent surface quality. Order directly via Metav Werkzeuge or consult our specialists for application guidance. BCGT090304R-G55 WSP45G – Milling indexable insert, Tiger·tec Gold, for steel, stainless steel and superalloys (Walter Tools) BCGT090304R-G55 WSP45G is a precision milling insert designed for versatile slotting and face milling applications in demanding materials, combining a robust PVD coating with a geometry optimised for stable chip formation Tiger·tec Gold PVD coating for robust performance Suitable for steel, stainless steel and superalloys Parallelogram 75° form for axial and radial flexibility 7° clearance angle for controlled chip flow Corner radius 0.4 mm for improved surface finish Consistent cutting across demanding materials The WSP45G grade from the Tiger·tec Gold series is a PVD-coated carbide developed for machining of ISO groups P / M / S. This means reliable performance on common steels, stainless steel and heat-resistant superalloys and titanium. The coating enhances temperature resistance and reduces abrasive wear; as a result, the insert maintains its cutting edge longer under high thermal loads. For operations where heat and adhesion threaten tool life, the coated substrate supports a steady metal-removal rate and predictable tool-change intervals without frequent interruptions. Geometry that improves process security and surface quality A parallelogram 75° insert form combined with a 7° clearance angle and chipbreaker G55 creates a balance between cutting stability and chip evacuation. The chosen geometry redirects cutting forces into the holder, reducing vibration in interrupted cuts and improving repeatability. The corner radius 0.4 mm helps to soften edge loading and to produce a finer surface texture on the workpiece. For engineers seeking consistent part finish and low scrap rates, these geometric decisions translate directly into fewer reworks and improved downstream assembly quality. Productivity benefits that reduce machining costs Being part of the Tiger·tec Gold family, this insert offers a hard-wearing top layer and a substrate engineered for toughness. The combination extends effective tool life, which lowers the frequency of tool changes and minimises machine downtime. In practice, longer tool life and stable edge behaviour enable more aggressive cutting parameters where suitable, increasing metal removal rates and improving overall throughput. The economical advantage appears in reduced tooling consumption and a smaller inventory of special-purpose grades. Straightforward integration into existing milling systems The insert’s designation and dimensions follow established indexable tooling standards, making it straightforward to fit into compatible milling cutters that accept the BCGT090304R geometry. The chipbreaker and form are suitable for a wide range of feed and depth settings in both conventional and climb milling. For process planners, the insert is a pragmatic choice when a single grade is required across mixed batches of steel and heat-resistant alloys, simplifying tool management and supply chains while maintaining consistent part quality. For reliable high-performance milling choose the Walter Tools Tiger·tec Gold WSP45G insert and contact Metav Werkzeuge for tailored application advice and prompt delivery: info@metav-werkzeuge.com or +49 2822 7131930 Technical data SKU: BCGT090304R-G55-WSP45G-WALTER Article designation: BCGT090304R-G55 WSP45G Manufacturer: Walter Tools Facts Insert size code: 09 Thickness code: 03 Clearance angle: 7° Corner radius: 0.4 mm Form: Parallelogram 75° Chipbreaker: G55 Grade/series: WSP45G, Tiger·tec Gold Special features Coating technology: Tiger·tec Gold (PVD) Material composition: PVD-coated carbide Suitable workpiece materials: steel, stainless steel, superalloys (ISO P / M / S) Tolerance class: G Execution: T FAQ What materials is this insert designed for? The Walter Tools BCGT090304R-G55 WSP45G insert is formulated for ISO groups P / M / S, i.e. steel, stainless steel and heat-resistant superalloys. How does the Tiger·tec Gold coating help in milling operations? Tiger·tec Gold provides enhanced temperature resistance and wear protection, enabling the insert to maintain edge integrity longer under severe thermal and abrasive conditions. Which geometry advantages does the parallelogram 75° form provide? The parallelogram 75° shape offers flexibility for axial and radial engagement, improving chip flow and reducing cutting vibration in milling tasks. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen The Walter AG (brand appearance: Walter Tools) with headquarters in Tübingen is among the world’s leading manufacturers of precision tools for metalworking and is part of the Swedish Sandvik Group. Protected trademarks and brand names remain the property of their respective owners. Mention of brand names and trademarks is for explanatory purposes only and does not imply any affiliation with our company.
BCGT090304R-K85 WK10 T Wendeplatten - Walter Tools
Take advantage of a robust combination of stable chip control with the K85 chipbreaker, precise cutting geometry from the parallelogram 75° form, and proven uncoated carbide performance to keep milling cycles predictable and economical — order the insert directly via Metav Werkzeuge or request application advice from our consultants. BCGT090304R-K85 WK10 milling insert — K85 chipbreaker, parallelogram 75° by Walter Tools BCGT090304R-K85 WK10 is a precision milling insert designed for productive face and shoulder milling where efficient chip formation and repeatable tool life are required K85 chipbreaker for stable chip control Parallelogram 75° shape for versatile milling 7° relief angle for secure cutting engagement 0.4 mm corner radius for fine surface finish Reliable chip control for consistent cycle times The K85 chipbreaker is tailored to deliver predictable chip formation, reducing the risk of built-up edge and promoting stable machining across a range of steels. Built in an open-series carbide grade, the insert offers a balance between toughness and hardness; this makes the tool suitable for many general milling tasks where an uncoated carbide grade is preferred. The design reduces interruptions for manual clearing and supports continuous production, which translates into measurable improvements in machining efficiency and uptime. Geometry that improves accessibility and surface quality The parallelogram 75° form combined with a 7° relief angle provides secure entry into the workpiece and flexible engagement for various milling strategies. The 0.4 mm corner radius helps achieve a refined surface finish while maintaining edge strength during intermittent cuts. Together, these geometrical features enable controlled cutting forces, reduce vibrations and enhance the final workpiece quality when roughing and finishing passes are required. Material selection and series characteristics explained Supplied in the Walter Schneidstoffsorte — open series, the grade WK10 is an uncoated carbide composition developed for general-purpose performance. The uncoated substrate delivers reliable edge stability and is straightforward to regrind if required. For users unfamiliar with carbide grades: uncoated variants often offer improved toughness against shock loads compared with coated grades and are recommended where versatility across different steels is necessary. Always verify the suitability of WK10 against the specific material matrix before selecting for specialised alloys. Operational benefits and workshop integration Using this insert contributes to lower process variation through its consistent cutting geometry and chip control properties. The plug-and-play nature of indexable inserts reduces downtime for tool changes, and the standardised insert size and thickness simplify inventory management. For production environments aiming to balance cost with dependable results, the combination of the K85 chipbreaker and the WK10 grade supports sustained productivity and reduced scrap rates. Contact Metav Werkzeuge today to assess the suitability of the WK10 grade for your application or to request tailored machining recommendations from our technical team at info@metav-werkzeuge.com or +49 2822 7131930 Technical data Article number: BCGT090304R-K85-WK10-WALTER SKU: BCGT090304R-K85-WK10-WALTER Product type: Milling insert (indexable) Designation: BCGT090304R-K85 WK10 Measurements & core data Relief angle: 7° Corner radius: 0.4 mm Insert shape: Parallelogram 75° Size code: 09 Thickness code: 03 Tolerance class: G Materials & special features Chipbreaker: K85 Carbide grade: WK10 (uncoated carbide) Series: Walter Schneidstoffsorte - Serie offen Execution code: T Material designation: Catalogue dependent FAQ What machining tasks is this insert best suited for? The BCGT090304R-K85 WK10 insert is intended for general face and shoulder milling where stable chip formation and robust edge performance are priorities. Is the carbide grade suitable for high-speed milling? WK10 is an uncoated carbide grade that performs well in many standard milling operations; verify the grade against the specific workpiece material and cutting conditions before employing high-speed strategies. Can the insert be reground or reused? The uncoated carbide substrate of the insert allows for regrinding where appropriate; tool life and reground intervals depend on the application and wear patterns observed. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen Protected trademarks and trade names are the property of their respective owners. Brand names and protected product names are mentioned for explanatory purposes only. There is no affiliation between our company and the named brands. The offered article is original, factory-new goods of the manufacturer Walter Tools.
BCGT090304R-K85 WXN15 Wendeplatten - Walter Tools
Taking advantage of the WXN15 uncoated cemented‑carbide grade together with the K85 chipbreaker and a precise parallelogram 75° geometry results in clean, low‑adhesion cuts in non‑ferrous metals and predictable tool life; order the insert directly via Metav Werkzeuge or ask the consultants for application advice. BCGT090304R-K85 WXN15 – Indexable milling insert for non‑ferrous metals, K85 chipbreaker · Walter Tools A BCGT090304R-K85 WXN15 indexable insert engineered for sharp, low‑adhesion milling of aluminium, copper and brass. Uncoated cemented carbide grade WXN15 K85 chipbreaker for sharp cutting Parallelogram 75° insert geometry 7° clearance angle for smooth cuts High efficiency in non‑ferrous machining The WXN15 grade is an uncoated cemented‑carbide formulation optimised for the ISO group N (non‑ferrous metals). Its sharp cutting edge geometry reduces material adhesion and minimises built‑up edge, which directly improves surface finish and reduces secondary deburring. For operations on aluminium, copper and brass, the combination of a fine carbide matrix and a low‑adhesion geometry delivers repeatable results and helps maintain steady cycle times in production runs. Geometry and chip control for reliable process results A K85 chipbreaker is designed to support sharp‑edge machining by promoting controlled chip formation and evacuation. The parallelogram 75° insert shape provides robust cutting engagement and favourable rake control, while the 7° relief angle reduces rubbing on the flank and helps to maintain consistent cutting forces. The small 0.4 mm corner radius gives a balance between edge strength and fine surface finish, making the insert suited to finishing or light roughing where chip control and dimensional stability matter. Practical application and workshop benefits As an indexable milling insert in the Walter N‑series, this component allows quick index changes and economical reuse of the insert body, reducing overall tooling cost per workpiece. The insert size and thickness are matched to standard toolholders for straightforward integration into existing tool chains. For shops machining non‑ferrous components, the insert reduces cycle time variability and supports a higher first‑pass yield thanks to predictable chip behaviour and lower risk of material build‑up on the cutting edge. Discuss application needs with Metav Werkzeuge for Walter Tools WXN15 inserts and secure optimised cutting performance for non‑ferrous machining Technical Data Article number: BCGT090304R-K85-WXN15-WALTER ISO designation: BCGT090304R-K85 WXN15 Facts Relief angle: 7° Corner radius: 0.4 mm Insert size: 09 Thickness: 03 Shape: Parallelogram 75° Tolerance class: G Special features Grade: WXN15 (uncoated cemented carbide) Chipbreaker: K85, for sharp/non‑ferrous machining Series: Walter N‑series Application: Non‑ferrous metals (ISO N) FAQ What materials is this insert suitable for? The BCGT090304R-K85 WXN15 insert is intended for non‑ferrous metals, notably aluminium, copper and brass, matching the ISO N group specified for the WXN15 grade. Is the cutting grade coated or uncoated? The WXN15 grade is uncoated cemented carbide, chosen to provide a very sharp cutting edge and to avoid coating‑related edge rounding that can increase adhesion on soft, non‑ferrous materials. How does the K85 chipbreaker affect cutting performance? The K85 chipbreaker promotes controlled chip formation with sharp edges, improving evacuation and reducing material build‑up on the cutting edge, which in turn helps to sustain surface quality and tool life. Which geometry features contribute to surface finish stability? The parallelogram 75° shape combined with a 7° relief angle and a 0.4 mm corner radius reduces rubbing and vibration, supporting consistent finishes and dimensional repeatability in milling operations. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen Protected trademarks and trade names are the property of their respective owners and are used here for explanation only. There is no connection between our company and the mentioned brands. The offered item is an original, factory‑new product of the manufacturer.
BCGT120408R-B85 WDN20 WDN20 Wendeplatten - Walter Tools
Take advantage of the PKD wear resistance, the controlled chip formation from the B85 chipbreaker and the precise 0.8 mm corner geometry for consistent, high‑quality machining of abrasive non‑ferrous materials; order directly via Metav Werkzeuge or consult our application specialists for process optimisation. BCGT120408R-B85 WDN20 — Indexable milling insert, PKD grade, chipbreaker B85 (Walter Tools) The BCGT120408R-B85 WDN20 is an indexable milling insert engineered for precision machining of non‑ferrous and abrasive non‑ferrous materials, combining a PKD cutting grade with a parallelogram 75° form for stable, repeatable cuts. PKD grade (WDN20) for abrasive non‑ferrous materials Parallelogram 75° form for stable milling Chipbreaker B85 for controlled chip formation 0.8 mm corner radius for fine contour finishing Consistent edge life and material suitability for abrasive non‑ferrous work The insert is built around the WDN20 PKD grade, which delivers exceptional wear resistance when machining abrasive non‑ferrous materials such as certain aluminium alloys, cast non‑ferrous parts and composites. The use of polycrystalline diamond as the cutting material reduces flank wear and extends tool life under abrasive conditions, leading to fewer indexings and longer uninterrupted production runs. With a 0.8 mm corner radius and a 7° clearance angle, the geometry supports clean engagement and reduces the risk of built‑up edge, making the component particularly suitable where dimensional stability and surface integrity are priorities. Improved productivity through stable geometry and chip control The Parallelogram 75° insert shape and dedicated B85 chipbreaker work together to create a controlled chip flow and consistent cutting forces, which contributes to process reliability and surface finish. The insert’s form helps maintain stable cutting when used in peripheral and face milling operations, while the chipbreaker promotes predictable breakage for automated chip evacuation. The result is reduced cycle times and less downtime for chip clearing, translating into measurable productivity gains for batch production and serial machining applications. Practical application guidance and toolholder compatibility This indexable insert is designed for straightforward integration into standard milling toolholders that accept the BCGT style. The WDN20 designation signals the PKD technology and its intended application domain; nevertheless, suitability should always be verified against the specific workpiece and process matrix. For fine finishing or profiling tasks the 0.8 mm corner radius offers a good balance between edge strength and attainable surface quality. For roughing of highly abrasive, non‑ferrous components the same PKD grade maintains abrasion resistance, reducing the frequency of tool changes and maintaining process stability. Discuss Walter Tools' PKD insert options with Metav Werkzeuge for tailored recommendations and order support — eMail info@metav-werkzeuge.com or call +49 2822 7131930 for application advice and availability Technical data Article number: BCGT120408R-B85-WDN20-WALTER Designation: BCGT120408R-B85 WDN20 Product type: Indexable milling insert Facts Free angle: 7° Corner radius: 0.8 mm Insert size: 12 Plate thickness designation: 04 Shape: Parallelogram 75° Tolerance class: G Special features Chipbreaker: B85 Grade: WDN20 (PKD, polycrystalline diamond) Series: Walter open-grade series Execution: T Materials application: suitable for non‑ferrous and abrasive non‑ferrous materials (verify product matrix) FAQ Is this insert suitable for aluminium alloys and similar non‑ferrous materials? The BCGT120408R-B85 WDN20 insert uses a PKD (WDN20) grade optimised for abrasive non‑ferrous materials and is suitable for many aluminium alloys and similar workpieces, subject to verification against the product matrix. Can the insert be used for steel machining? PKD grades such as WDN20 are generally not recommended for ferrous steels; the insert is intended for non‑ferrous and abrasive non‑ferrous applications rather than conventional steel machining. What role does the B85 chipbreaker play in performance? The B85 chipbreaker provides controlled chip formation and evacuation, which supports stable cutting forces and improves surface finish in continuous milling operations. How does the 75° parallelogram shape affect cutting? The Parallelogram 75° geometry enhances tool rigidity and offers a predictable cutting orientation, helping to maintain dimensional accuracy and reduce chatter in peripheral and face milling. Manufacturer / Responsible: Walter Deutschland GmbH; Derendinger Straße 53; 72072 Tübingen Trademarks and trade names are the property of their respective owners. Brand names and registered trademarks are mentioned solely for explanatory purposes. There is no connection between our company and the named brands. The offered article is original factory‑new goods of the manufacturer.
BCGT120408R-G55 WKP35G Wendeplatten - Walter Tools
High wear resistance and stable chip control from the Tiger·tec Gold grade ensure productive machining of steel and cast iron; the G55 chipbreaker together with a 0.8 mm corner radius supports consistent surface quality and extended tool life. Order or request application advice via Metav Werkzeuge for tailored recommendations and delivery. BCGT120408R-G55 WKP35G milling indexable insert – Tiger·tec Gold, G55 chipbreaker (Walter Tools) The BCGT120408R-G55 WKP35G is an indexable milling insert engineered for productive machining of steel and cast iron, offering robust cutting performance in general milling and finishing operations. Tiger·tec Gold coating for long tool life G55 chipbreaker for reliable chip control 0.8 mm corner radius for improved surface finish Suitable for steel and cast iron machining Higher productivity through modern coating technology The combination of Tiger·tec Gold and the WKP35G grade delivers a coated carbide solution optimised for the thermal and abrasive conditions encountered when machining steel and cast iron. The multilayer coating reduces flank and crater wear, which translates into longer cutting intervals and less frequent index changes. For production environments this means smoother process flows and predictable tool performance, so machining cycles remain stable even under elevated cutting speeds. Predictable chip behaviour and consistent surface quality The G55 chipbreaker together with a 0.8 mm corner radius and the 75° parallelogram form ensure reliable chip formation and evacuation during interrupted and continuous cuts. The 7° clearance angle contributes to low cutting forces and reduced rubbing, resulting in improved surface finishes and dimensional repeatability. The insert geometry is designed to support efficient swarf control and reduced risk of re-cutting, which benefits both cycle time and downstream processes. Versatile application and process reliability Designed for a broad application range in accordance with ISO 513, this indexable insert is appropriate for a variety of unalloyed and alloyed steels as well as cast irons, providing productivity gains in series and single‑piece production. The solidly engineered design supports quick indexing and reproducible results across multiple machine types, helping to maintain stable setups and minimise downtime. For customers seeking reliable, repeatable milling performance, the grade contributes to overall process reliability in daily production. Choose Walter Tools' BCGT120408R‑G55 WKP35G for demanding steel and cast‑iron milling tasks and contact Metav Werkzeuge for detailed application guidance at info@metav-werkzeuge.com or by phone on +49 2822 7131930 Technical data Article number: BCGT120408R-G55-WKP35G-WALTER Designation: BCGT120408R-G55 WKP35G milling insert Manufacturer: Walter Tools Series: Tiger·tec Gold Data Size: 12 mm Thickness code: 04 Corner radius: 0.8 mm Clearance angle: 7° Form: Parallelogram 75° Special features Grade: WKP35G (coated carbide) Chipbreaker: G55 Suitable materials: steel (P), cast iron (K) Application: general milling, finishing and semi‑finishing Tolerance class: G Execution: T FAQ What materials is the BCGT120408R‑G55 WKP35G suitable for? The BCGT120408R‑G55 WKP35G is formulated for machining steel and cast iron in line with the ISO 513 material groups and is optimised for the typical heat and chip characteristics of these materials. How does the G55 chipbreaker benefit machining processes? The G55 chipbreaker on this Walter Tools insert improves chip control and evacuation, which reduces the chance of re-cutting and contributes to more stable cutting forces and better surface finish. Can this insert be used for finishing operations? Yes, the geometry and 0.8 mm corner radius of the BCGT120408R‑G55 WKP35G support finishing and semi‑finishing cuts, delivering consistent results and improved dimensional accuracy. What is the main advantage of the Tiger·tec Gold technology on this insert? Tiger·tec Gold coating provides enhanced wear resistance and thermal stability, extending tool life and enabling higher productive cutting parameters with predictable performance. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen, Germany Protected trademarks and trade names are the property of their respective owners. Brand names are cited for explanatory purposes only. There is no connection between our company and the mentioned brands. The offered article is an original, factory‑new product from Walter Tools.
BCGT120408R-G55 WKP35S Wendeplatten - Walter Tools
Take advantage of a high-performance cutting solution that combines the Tiger·tec Silver coating with the WKP35S grade for durable, economical milling of steel and cast iron; order directly via Metav Werkzeuge or consult their specialists for application support. BCGT120408R-G55 WKP35S milling indexable insert, Tiger·tec Silver – Walter Tools The BCGT120408R-G55 WKP35S is a coated carbide milling insert designed for medium to heavy milling operations in steel and cast iron with a parallelogram 75° geometry for flexible toolpath strategies. Tiger·tec Silver coating technology WKP35S grade for steel and cast iron Parallelogram 75° shape for versatile milling 7° clearance and 0.8 mm corner radius Consistent chip control for reliable productivity The Tiger·tec Silver coating combined with the G55 chipbreaker delivers controlled chip formation and predictable heat management during milling of steel and cast iron. This controlled chip evacuation reduces the risk of built-up edge and helps maintain cutting stability under varying cut depths. The insert’s chipbreaker geometry is optimised for common ISO material groups P and K, which means the component chip behaviour is adapted to both ductile and brittle chip forms. Improved chip control translates directly into fewer interruptions, more consistent cycle times and a clearer path to higher throughput on production machines. Extended tool life and process security through modern coating and grade The WKP35S grade, a coated carbide solution, emphasises wear resistance and a stable cutting edge, resulting in longer service intervals and repeatable results. Coating characteristics lower flank and crater wear at elevated temperatures typical for steel machining; this effect supports dimensional consistency and surface finish over longer tool lives. For workshops aiming to reduce tooling-related variability, the combination of coating and grade offers a dependable baseline for process parameters, helping to achieve predictable component quality and reduced intervention frequency. Geometry and tolerance that simplify setup and improve finish The parallelogram 75° form with a 7° relief angle and 0.8 mm corner radius provides a balance between effective engagement and edge strength for shoulder and ramping operations. The insert’s tolerance class G and the standardised ISO designation BCGT120408R-G55 ensure interchangeability and straightforward indexation in common cutter bodies. These geometric attributes support accessible cutting data selection and help to maintain surface integrity with fewer passes. For production environments seeking efficient tool management, this insert offers repeatable mounting and consistent performance across batches. Contact Metav Werkzeuge to specify the ideal Tiger·tec Silver insert for the application and confirm availability — info@metav-werkzeuge.com | +49 2822 7131930 Technical data Article number: BCGT120408R-G55-WKP35S-WALTER Product: Milling indexable insert BCGT120408R-G55 WKP35S Manufacturer: Walter Tools Grade: WKP35S Series: Tiger·tec Silver Material type: Coated carbide Core technical data Inscribed circle / size: 12 mm Corner radius: 0.8 mm Relief angle: 7° Thickness code: 04 Tolerance class: G Special features G55 chipbreaker Parallelogram 75° plate form Coated carbide technology Suitable for steel (P) and cast iron (K) Optimised for predictable chip formation FAQ What materials is this insert suited for? The BCGT120408R-G55 WKP35S is specifically designed for machining steel (ISO group P) and cast iron (ISO group K), with geometry and grade optimised for those applications. How does the Tiger·tec Silver coating help performance? The Tiger·tec Silver coating reduces wear and improves heat resistance, which contributes to longer tool life and consistent cutting-edge integrity under typical milling temperatures. What is the purpose of the G55 chipbreaker? The G55 chipbreaker controls chip shape and evacuation, improving process stability and reducing the risk of built-up edge when machining both ductile and brittle materials. Can this insert be used for roughing and finishing? With a 0.8 mm corner radius and the parallelogram 75° geometry, the insert is suitable for robust roughing operations and can deliver acceptable surface finish in semi-finishing passes depending on cutting data. How does the parallelogram 75° shape affect machining strategy? The parallelogram 75° form allows flexible engagement angles and is well suited to shoulder milling and certain ramping movements, enabling adaptable toolpaths and effective material removal. Manufacturer/Responsible: Walter Deutschland GmbH; Derendinger Straße 53; 72072 Tübingen, Germany Protected trademarks and trade names remain the property of their respective owners. Brand names and registered marks are mentioned solely for explanation. There is no affiliation between our company and the named brands. The offered item is an original, factory-new product of Walter Tools.
BCGT120408R-G55 WSM35G WSM35G Wendeplatten - Walter Tools
Take advantage of the combination of thermal stability, secure chip control and versatile geometry to keep machining processes productive and predictable; order this insert directly via Metav Werkzeuge or consult the technical team for tailored cutting data. BCGT120408R-G55 WSM35G milling indexable insert (Walter Tools) — Tiger·tec Gold coating, Parallelogram 75° BCGT120408R-G55 WSM35G is a milling indexable insert engineered for demanding machining of stainless steels and heat‑resistant superalloys in high‑load applications Tiger·tec Gold coating for thermal stability Optimised G55 chipbreaker for reliable chips Parallelogram 75° geometry for versatile milling 0.8 mm corner radius for consistent edge life High‑performance grade for hard‑to‑machine materials The WSM35G grade, part of the Tiger·tec Gold family, delivers a balance of heat resistance and edge stability that supports continuous production when machining stainless steels and superalloys. The substrate and multilayer coating combination promotes secure chip formation and reduces the risk of adhesion and build‑up on the cutting edge. As a result, cycle times remain consistent and tool change intervals become more predictable, which improves overall process efficiency and cost per component in series production. Geometry and chip control that boost productivity Designed with a Parallelogram 75° outline and a purpose‑matched G55 chipbreaker, this insert provides controlled chip flow across a range of milling strategies. The 0.8 mm corner radius and a clearance angle of 7° combine to support repeatable edge strength for interrupted cuts and heavy engagement, while the plate thickness and form keep stability in the toolholder. These geometric choices translate into fewer disturbances during cutting, improved surface integrity on workpieces and reduced rework effort. Consistent performance and process security in production Built under the Walter Tools development criteria for robust cutting tools, this insert is suited to workshops and production lines seeking reproducible results on challenging alloys. The coated grade and chip control reduce thermal and mechanical loading at the cutting edge, extending useful life and helping to maintain dimensional accuracy over longer runs. For engineering teams this means fewer unscheduled stops, easier planning of tool inventories and a stronger basis for process optimisation. For high‑temperature cutting performance and proven chip control, request availability of Walter Tools Tiger·tec Gold inserts from Metav Werkzeuge or ask for specific cutting data and application advice at info@metav-werkzeuge.com or by phone on +49 2822 7131930 Technical data Article number: BCGT120408R-G55-WSM35G-WALTER Designation: BCGT120408R-G55 ISO designation: BCGT120408R-G55 WSM35G Brand: Walter Tools Series: Tiger·tec Gold Dimensions & angles Corner radius: 0.8 mm Clearance angle: 7° Shape: Parallelogram 75° Size: 12 Thickness: 04 Materials & features Coating / grade: WSM35G (Tiger·tec Gold) Chipbreaker: G55 Suitable for: stainless steels (M) and heat‑resistant superalloys / titanium (S) Tolerance class: G Execution: T FAQ What materials is this insert suited for? The BCGT120408R-G55 WSM35G insert is formulated for stainless steels and heat‑resistant superalloys (ISO groups M and S), offering thermal stability and secure chip formation. How does the G55 chipbreaker affect machining? The G55 chipbreaker provides controlled chip segmentation and evacuation, improving surface finish and reducing the risk of edge build‑up during milling. Is the geometry suitable for inclined milling and shoulder work? The Parallelogram 75° outline delivers flexibility for a variety of milling strategies, including inclined and shoulder operations where stable cutting forces are required. What advantage does the Tiger·tec Gold series provide? Tiger·tec Gold coating enhances heat resistance and cutting edge robustness, which supports longer tool life and more consistent performance under high thermal load. Can this insert cope with interrupted cuts? Yes, the combination of a 0.8 mm corner radius and the insert’s robust design lends itself to interrupted cuts and applications with varying engagement. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen Protected trademarks and trade names are the property of their respective owners. Brand names and registered trademarks are used for explanatory purposes only; no affiliation between Metav Werkzeuge and the named manufacturers is implied. The offered article is an original, factory‑new product from the stated manufacturer.
BCGT120408R-G55 WSP45G WSP45G Wendeplatten - Walter Tools
Take advantage of the combination of Tiger·tec Gold coating and the WSP45G grade for extended tool life and stable chip control; the insert’s Parallelogram 75° geometry and 7° clearance angle support efficient milling across challenging materials. Order directly via Metav Werkzeuge or contact our consultants for application guidance and cutting data. BCGT120408R-G55 WSP45G Parallelogram 75° milling insert — Tiger·tec Gold by Walter Tools The BCGT120408R-G55 WSP45G is a robust milling insert designed for versatile roughing and finishing in demanding workshops, suitable for machining Stahl, rostfreier Stahl and high-temperature alloys. Tiger·tec Gold PVD-coated carbide Suitable for Stahl, rostfreier Stahl and superalloys Parallelogram 75° shape for versatile cutting 7° clearance angle, 0.8 mm corner radius Maximise cutting performance with advanced coating technology The Tiger·tec Gold PVD coating combined with a wear-resistant carbide substrate provides a clear benefits profile: improved abrasion resistance, thermal stability and longer tool life under elevated cutting speeds. This leads to fewer tool changes and a more predictable production flow, which directly improves throughput and reduces per-piece machining costs. The WSP45G grade was developed for milling tasks that demand a balance of toughness and hardness, enabling reliable edge stability when machining complex batch runs. Reduce downtime through broad material capability Designed for the ISO groups P, M and S, this insert excels in machining Stahl, rostfreier Stahl and heat-resistant alloys such as Titanium and superalloys. The combination of a tough substrate and PVD treatment ensures safer chip formation and reduced risk of built-up edge when facing sticky or hot-working materials. As a result, component quality and cycle-time consistency are improved, supporting lean production goals and helping maintain process security on multi-material production orders. Geometry engineered for consistent surface quality and chip control The insert’s Parallelogram 75° form and positive cutting geometry deliver flexibility in approach angles and reliable engagement in pocketing and face milling. The modest 0.8 mm corner radius provides a balance between edge strength and surface finish, while the 7° clearance angle reduces rubbing and heat generation at the flank. The integrated chipbreaker G55 promotes short, controllable chips that evacuate reliably, lowering the risk of re-cutting and protecting the cutting edge—benefits that translate into consistent component surfaces and predictable tool life in serial production. Contact Metav Werkzeuge for tailored cutting strategies and to order Walter Tools Tiger·tec Gold inserts; email info@metav-werkzeuge.com or call +49 2822 7131930 Technical data Article number: BCGT120408R-G55-WSP45G-WALTER Designation: BCGT120408R-G55 WSP45G Type: Fräswendeschneidplatte Brand: Walter Tools Facts Clearance angle: 7° Corner radius: 0.8 mm Inscribed circle / size: 12 mm Thickness code: 04 Tolerance class: G Special features Series: Tiger·tec Gold Grade: WSP45G (PVD-coated carbide) Chipbreaker: G55 Geometry: Parallelogram 75° Material suitability: P / M / S (Stahl, rostfreier Stahl, superalloys) Finish: coated Execution: T FAQ Which materials is this insert suitable for? The BCGT120408R-G55 WSP45G insert by Walter Tools is suitable for machining Stahl, rostfreier Stahl and high-temperature alloys (ISO groups P, M, S), offering safe chip formation across these groups. What makes the Tiger·tec Gold coating beneficial? The Tiger·tec Gold PVD coating on this milling insert improves wear resistance and thermal stability, helping the insert maintain edge stability and extending tool life during high-speed milling. How does the Parallelogram 75° geometry affect machining? Parallelogram 75° geometry provides flexible approach angles and stable cutting engagement; the design on the BCGT120408R-G55 supports versatile milling tasks and improved surface consistency. What chip control can be expected from the G55 chipbreaker? The integrated G55 chipbreaker delivers short, controllable chips that evacuate reliably, reducing the risk of re-cutting and preserving the cutting edge for longer, consistent tool life. Is this insert a good choice for both roughing and finishing operations? Yes, the combination of a 0.8 mm corner radius, robust substrate and the WSP45G grade makes this insert suitable for a range of roughing and finishing applications where balance between edge strength and surface quality is required. Manufacturer/Responsible: Walter Deutschland GmbH; Derendinger Straße 53; 72072 Tübingen Protected trademarks and trade names are the property of their respective owners. Brand names and protected trademarks are mentioned for explanation only. There is no connection between our company and the mentioned brands. The offered article is original, brand-new goods from the manufacturer.
BCGT160508R-G51 WKP35G Wendeplatten - Walter Tools
Take advantage of the combination of high wear resistance from the Tiger·tec Gold grade, reliable chip control with the G51 chipbreaker and robust geometry for consistent cycle times. These attributes support productive milling in mixed production batches; order directly via Metav Werkzeuge or consult the technical team for process integration. BCGT160508R-G51 WKP35G — Milling insert, Tiger·tec Gold grade, Walter Tools The BCGT160508R-G51 WKP35G is a parallelogram 75° milling insert designed for efficient machining of steel and cast iron in general milling applications. BCGT160508R-G51 WKP35G by Walter Tools Tiger·tec Gold coating for high wear resistance Ideal for steel and cast iron (ISO P/K) Parallelogram 75°, 7° relief, r0.8 corner Consistent material removal for steel and cast iron The parallelogram geometry combined with the G51 chipbreaker makes this insert well suited to stable chip formation when machining steel and cast iron. The tool grade WKP35G, produced in coated carbide, is tuned for the thermal and mechanical demands of these workpiece groups; this reduces the frequency of tool changes and supports continuous production. By focusing on predictable chip behaviour and stable cutting forces, the insert helps to maintain workpiece accuracy and repeatable cycle times across batches. Durable coating technology that extends tool life The Tiger·tec Gold coating provides enhanced resistance against adhesive and abrasive wear typical in ferrous machining. The surface finish and multilayer coating structure reduce flank wear and protect the cutting edge under elevated temperatures, which results in longer tool life and fewer unexpected stoppages. This grade is particularly effective where balancing edge stability and economy matters — a selection that pays off through longer uninterrupted runs and lower consumable turnover. Geometry that improves process reliability A parallelogram 75° shape with a 7° relief angle and r0.8 corner radius gives a stable cutting edge and flexible entry/exit behaviour in peripheral and face milling operations. The insert’s relief angle helps to reduce rubbing on the flank, while the corner radius supports surface finish and distributes cutting forces to avoid premature chipping. Together these geometric choices lower the risk of sudden tool failure and support predictable finishing performance in both roughing and semi-finishing passes. Application scope and practical advantages in production Classified for ISO groups P and K, this insert is intended for a wide range of steels and cast irons commonly found in workshops and production slots. The G51 chipbreaker aids controlled chip breaking at common cutting parameters for these materials, improving tool life and machine cleanliness. The insert’s form factor and indexable design contribute to fast insert changes and minimal downtime, which is beneficial for medium- to high-volume milling operations seeking reliable throughput. Contact Metav Werkzeuge today for application-specific advice on integrating the Walter Tools Tiger·tec Gold insert into existing tool systems and to check current availability Technical data SKU: BCGT160508R-G51-WKP35G-WALTER Designation: BCGT160508R-G51 WKP35G Brand: Walter Tools Series: Tiger·tec Gold Core data Size: 16 Relief angle: 7° Corner radius: 0.8 mm Thickness code: 05 Tolerance class: G Chipbreaker: G51 Special features and materials Grade: WKP35G (coated carbide) Coating technology: Tiger·tec Gold Shape: Parallelogram 75° Application groups: Steel (P) and Cast iron (K) Indexable insert for milling applications FAQ What materials is this insert suitable for? The BCGT160508R-G51 WKP35G is specified for ISO groups P and K, making it suitable for a range of steel and cast iron machining tasks. What benefits does the Tiger·tec Gold grade offer? Tiger·tec Gold on the WKP35G grade enhances wear resistance and edge stability, extending life under the heat and abrasion common in ferrous machining. How does the G51 chipbreaker affect performance? The G51 chipbreaker promotes controlled chip formation and improved evacuation during milling, which supports consistent tool life and cleaner machine operation. Which geometric features improve surface finish? The parallelogram 75° geometry combined with a r0.8 corner radius and 7° relief helps to distribute cutting forces and supports better surface quality in finishing passes. Is this insert suitable for both roughing and finishing? Yes; the combination of grade, chipbreaker and corner geometry provides a balance between durability for roughing and edge form for semi-finishing. Manufacturer/Responsible: Walter Deutschland GmbH; Derendinger Straße 53; 72072 Tübingen The Walter AG (brand: Walter Tools) is a registered trademark of its respective owner. Protected trademarks and designations remain the property of their owners and are mentioned solely for clarification. The offered item is an original, factory-new product from the manufacturer.
BCGT160508R-G51 WPP35G Wendeplatten - Walter Tools
Combining the Tiger‑tec Gold coating of the WPP35G grade with a 0.8 mm corner radius and a 7° clearance provides robust edge life and consistent chip control for steel milling; order directly via Metav Werkzeuge or consult our technical advisors for process optimisation. BCGT160508R-G51 WPP35G – Milling indexable insert, Tiger‑tec Gold, for steel The BCGT160508R-G51 WPP35G is a parallelogram‑shaped milling indexable insert engineered for productive machining of steel, offering a balanced combination of wear resistance and toughness for general and demanding milling operations. Tiger‑tec Gold coating for productive milling WPP35G grade optimised for steel machining 0.8 mm corner radius for enhanced edge strength Parallelogram 75° geometry for versatile milling Consistent productivity and predictable tool life The coated cutting grade delivers a reliable balance between wear resistance and toughness so production stays predictable. With the Tiger‑tec Gold technology and the WPP35G composition, the insert maintains a stable cutting edge under the heat and forces typical of steel machining. This results in longer index intervals, fewer unplanned tool changes and improved spindle utilisation, which in turn supports measurable cost‑efficiency in batch production and continuous runs. Geometry that improves cut stability and surface quality The parallelogram 75° outline and 0.8 mm corner radius combine to provide secure cutting engagement and reduced vibration during peripheral and slot milling. The G51 chipbreaker assists controlled chip formation, reducing built‑up edge and enhancing surface finish on steel components. The moderate 7° clearance supports stable contact conditions at the flank face, improving dimensional consistency and minimising edge chipping under interrupted cuts. Practical integration and process benefits Designed as an indexable insert for standard toolholders, this product simplifies tool inventory while enabling flexible indexation. The coated carbide grade suits a wide range of steel alloys, making it suitable for general roughing and semi‑finishing tasks. Tooling integration is straightforward: match the insert designation and geometry to the cutter body, and the result is a reliable milling solution that helps increase throughput and reduce cycle variability. For demanding steel machining tasks, specify the Walter Tools Tiger‑tec Gold WPP35G insert through Metav Werkzeuge and request process guidance or a tailored tooling recommendation via info@metav-werkzeuge.com or +49 2822 7131930 Technical Data Article number: BCGT160508R-G51-WPP35G-WALTER Designation: BCGT160508R-G51 WPP35G Product type: Fräswendeschneidplatte / Milling indexable insert Manufacturer: Walter Tools Facts Insert size: 16 Plate thickness: 05 Corner radius: 0.8 mm Clearance angle: 7° Chipbreaker: G51 Geometry: Parallelogram 75° Grade: WPP35G Series: Tiger‑tec Gold Tolerance class: G Special features Coating: Tiger‑tec Gold coated carbide Material group: P (suitable for Stahl / steel) Execution: T Application focus: productive steel machining, stable chip formation FAQ What steels is this insert suitable for? The BCGT160508R-G51 WPP35G insert is formulated for the P material group and is suitable for unalloyed and alloyed Stahl, offering stable performance across a broad range of steel grades. How does the Tiger‑tec Gold coating benefit production? The Tiger‑tec Gold coating on the WPP35G grade improves wear resistance and heat management, which extends tool life and supports consistent machining results in steel milling. What advantages does the 0.8 mm corner radius provide? A 0.8 mm corner radius increases edge strength, reduces susceptibility to chipping under interrupted cuts and contributes to improved surface quality during roughing and semi‑finishing. Is the insert compatible with standard cutter bodies? The parallelogram 75° form and the BCGT designation match common milling cutter bodies designed for indexable inserts; verify seat type and retention method on the cutter body before assembly. What role does the G51 chipbreaker play? The G51 chipbreaker promotes controlled chip formation for steel, reducing the likelihood of long, entangling chips and improving evacuation and surface finish. The Walter AG (brand appearance: Walter Tools) is part of the Sandvik Group. Protected trademarks and trade names remain the property of their respective owners. Brand names and registered marks are used solely for explanation. There is no affiliation between our company and the named brands. The offered item is an original, factory‑new product of the manufacturer. Manufacturer/Responsible: AB Sandvik Coromant, Mossvägen 10, 811 34 Sandviken, Sweden, support.coromant@sandvik.com
BCGT160508R-G51 WSP45G WSP45G Wendeplatten - Walter Tools
Take advantage of the combination of high process reliability, versatile material coverage and the wear-resistant Tiger·tec Gold coating for uninterrupted milling performance. Secure efficient chip control and consistent edge life with this robust insert made for demanding milling applications; order directly via Metav Werkzeuge or consult the Metav team for application advice. BCGT160508R-G51 WSP45G milling indexable insert — Tiger·tec Gold, P/M/S A BCGT160508R-G51 WSP45G milling insert engineered for versatile face and profile milling across steel, stainless steel and heat-resistant superalloys. Tiger·tec Gold PVD coating for wear resistance Designed for steel, stainless and high-temp alloys 7° relief angle for reliable chip formation Parallelogram 75° shape for versatile milling High process reliability for demanding milling The Tiger·tec Gold series provides a robust PVD coating and a carbide substrate optimised for milling, delivering stable cutting edges under continuous load. This insert supports consistent material removal rates and reduced tool change frequency, which improves throughput in part-production environments. The combination of coating and substrate ensures resistance to abrasive wear and thermal loading, translating into predictable tool life and fewer unplanned interruptions. Coating and material suitability explained The WSP45G grade is a tough, versatile PVD-coated carbide developed for P, M and S material groups (steel, stainless steel and heat-resistant alloys). For users less familiar with ISO groups: P denotes steels, M denotes stainless steels that tend to be gummy, and S denotes superalloys or titanium that place high thermal and mechanical stress on the cutting edge. The WSP45G chemistry promotes secure chip formation and edge stability, reducing the risk of build-up on the cutting edge when working with difficult-to-machine alloys. Geometry that improves productivity The parallelogram 75° form offers flexibility in entering and exiting cuts while supporting positive cutting forces for many milling strategies. A 7° relief angle facilitates smooth engagement and controlled chip flow, while the 0.8 mm corner radius balances edge strength with surface finish capability. These geometric traits help maintain dimensional consistency and allow higher feed rates without sacrificing component quality. Application benefits and handling notes This insert is well suited to roughing and versatile finishing operations where a reliable edge and consistent chip control are required. The G51 chipbreaker is designed to break and evacuate chips effectively during interrupted cuts or variable depth passes. Correct selection of cutting parameters with the appropriate insert seat and clamping will maximise performance and translate the technical advantages of the grade into measurable productivity gains on the shop floor. For application guidance, tooling recommendations or to place an order for Walter Tools Tiger·tec Gold inserts, contact Metav Werkzeuge — email info@metav-werkzeuge.com or call +49 2822 7131930 Technical Data SKU: BCGT160508R-G51-WSP45G-WALTER Item designation: BCGT160508R-G51 WSP45G Product type: Fräswendeschneidplatte (milling indexable insert) Manufacturer: Walter Tools Series: Tiger·tec Gold Grade: WSP45G Facts Relief angle: 7° Corner radius: 0,8 mm Insert size: 16 Thickness code: 05 Tolerance class: G Special features Chipformer: G51 Plate shape: Parallelogram 75° Substrate/coating: PVD-coated carbide (Tiger·tec Gold) Material suitability: P / M / S (steel, stainless steel, superalloys) Execution: T FAQ What materials can this insert machine effectively? The BCGT160508R-G51 WSP45G insert is suitable for steel, stainless steel and heat-resistant superalloys (P/M/S), making it a versatile choice for mixed-production environments. How does the Tiger·tec Gold coating benefit milling operations? The Tiger·tec Gold PVD coating on this insert improves wear resistance and thermal stability, which supports longer edge life and more consistent cutting performance under elevated temperatures. Which geometry features support surface finish and tool life? The parallelogram 75° shape combined with a 0.8 mm corner radius and a 7° relief promotes balanced cutting forces, which helps maintain surface quality while protecting the cutting edge. Is the G51 chipbreaker suitable for interrupted cuts? Yes, the G51 chipbreaker is designed to control and evacuate chips reliably, including in interrupted milling and variable depth passes. Can this insert be used for both roughing and finishing? The WSP45G grade and the insert geometry provide a compromise between toughness and finish capability, allowing use in both roughing and many finishing scenarios when parameters are correctly set. Manufacturer: Walter Deutschland GmbH; Derendinger Straße 53; 72072 Tübingen Protected trademarks and trade names are the property of their respective owners. Brand names and trademarks are used solely for explanation and identification purposes; no affiliation or endorsement by the trademark owners is implied. The offered item is an original, factory-new product of the manufacturer.
BCGT160508R-G55 WAK15 Wendeplatten - Walter Tools
Take advantage of the combination of high productivity, targeted chip control and compatibility with aluminium and other non‑ferrous metals for reliable component machining; order the insert directly via Metav Werkzeuge or consult the Metav team for cutting data and availability. BCGT160508R-G55 WAK15 Milling Insert (Parallelogram 75°, 7° clearance) — Walter Tools A BCGT160508R-G55 WAK15 milling insert engineered for efficient machining of aluminium and other non‑ferrous metals, offering a 75° parallelogram geometry and a finely tuned chipbreaker. Optimised for aluminium and NE‑metals Parallelogram 75° geometry G55 chipbreaker for reliable chip control Uncoated carbide grade WAK15 Increase throughput on aluminium parts with a grade made for N‑materials The WAK15 grade is an uncoated carbide specifically developed for machining aluminium and non‑ferrous metals (ISO 513 group N). Its sharp cutting edge and retraction geometry reduce built‑up edge formation and help maintain consistent cutting forces, resulting in shorter cycle times and fewer interruptions for deburring. When paired with the G55 chipbreaker, the insert supports predictable chip formation, which contributes directly to higher machine uptime and improved process economy. Secure chip control and improved surface quality from geometry and radius The parallelogram 75° form combined with a 0.8 mm corner radius stabilises the cutting process and helps produce a consistent surface finish. The 7° clearance angle reduces rubbing on the flank face, lowering heat transfer and minimising smearing on soft metals. These geometric choices translate into tangible benefits: fewer reworks, better repeatability and a finish that often reduces the need for secondary operations. Quick integration into production systems and predictable interchangeability With standard dimensions (size 16, thickness 05) and tolerance class G, the insert fits common indexable tool holders and can be introduced into existing tool sets without complex modifications. The consistent geometry and Walter N‑Series specification make tool management and replenishment straightforward, supporting lean inventory strategies and simplifying insert selection for specific aluminium applications. Practical application notes and material guidance Designed for non‑ferrous materials, the insert performs best under cutting parameters tailored for aluminium alloys: sharp edges, moderate feed per tooth and controlled speeds to avoid built‑up edge. The uncoated nature of WAK15 reduces frictional adhesion on softer materials and facilitates predictable tool life in production runs. For assistance with optimal feed and speed values or to confirm suitability for a particular alloy, Metav Werkzeuge can provide application support and cutting data. Contact Metav Werkzeuge to discuss cutting strategies, application suitability and immediate availability of the Walter Tools BCGT160508R-G55 WAK15 insert Technical Data Article number/SKU: BCGT160508R-G55-WAK15-WALTER Label: Fräswendeschneidplatte BCGT160508R-G55 WAK15 Walter Tools Manufacturer: Walter Tools Product type: Fräswendeschneidplatte Facts Plate size: 16 Thickness: 05 Corner radius: 0.8 Clearance angle: 7° Plate form: Parallelogram 75° Tolerance class: G Chipbreaker: G55 Special features Grade: WAK15 (uncoated carbide) Series: Walter N‑Sortensystem Material application: Aluminium and non‑ferrous metals (ISO 513 – group N) Execution: T FAQ What materials is this insert designed for? The insert is intended for aluminium and other non‑ferrous metals; the WAK15 grade is specified for ISO 513 group N and is optimised to avoid material adhesion on soft alloys. Which chip control can be expected with the G55 chipbreaker? The G55 chipbreaker produces controlled, short chips in typical aluminium conditions, supporting reliable evacuation and consistent tool performance when using the insert. What are the key geometric features that affect performance? The parallelogram 75° shape, 0.8 mm corner radius and 7° clearance angle combine to reduce vibration, improve surface finish and limit flank contact when machining non‑ferrous materials. Is the cutting grade coated or uncoated? The WAK15 grade is an uncoated carbide composition, selected for sharp edges and low adhesion on aluminium and similar materials. Can this insert be used in standard holders and existing tool systems? Yes; the insert dimensions and tolerance class G support integration into standard indexable tool holders that accept the BCGT/BCG series form. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen The Walter AG (marketed under the brand Walter Tools) is one of the world’s leading manufacturers of precision tools for metalworking and is part of the Sandvik Group. Protected trademarks and trade names remain the property of their respective owners. Brand names and trademarks are cited for explanatory purposes only; there is no affiliation between Metav Werkzeuge and the mentioned manufacturers. The offered item is original and factory‑new.
BCGT160508R-G55 WKP35G Wendeplatten - Walter Tools
The combination of Tiger‑tec Gold coating and the WKP35G grade delivers improved wear resistance and consistent chip control for machining steel and cast iron; this supports higher productivity and predictable tool life. Order the insert directly via Metav Werkzeuge or consult our specialists for toolholder compatibility. BCGT160508R-G55 WKP35G milling indexable insert – parallelogram 75° form, for steel and cast iron, Walter Tools BCGT160508R-G55 WKP35G is a precision milling insert tailored for high‑productivity machining of steel and cast iron in industrial milling operations Tiger‑tec Gold coating for longer service life WKP35G grade optimised for steel and cast iron 7° relief angle and 0.8 mm corner radius Parallelogram 75° form with G55 chipformer Greater throughput thanks to advanced coating and grade The Tiger‑tec Gold coating combined with the WKP35G cemented carbide composition is engineered to resist abrasive wear and maintain edge integrity under elevated temperatures typical of steel and cast iron machining. This technical pairing reduces flank wear and stabilises cutting performance, enabling longer intervals between index changes and fewer unexpected tool interventions. For production environments this translates into measurable gains in effective machining time and repeatable surface quality. Stable cutting geometry for predictable results The parallelogram 75° insert geometry and the 7° relief create a robust cutting edge that supports radial engagement and axial cutting depths common in roughing and semi‑finishing strategies. The G55 chipformer delivers controlled chip breakage, minimising built‑up edge and reducing the risk of chip entanglement in deep pockets. The 0.8 mm corner radius balances strength and surface finish, offering a reliable compromise between edge robustness and achievable part tolerances. Practical compatibility and application guidance Designated by the ISO code BCGT160508R‑G55 WKP35G, the insert is sized for holders accepting the 16 designation and the thickness code provided. The material designation P / K confirms suitability for unalloyed and alloyed steel (P) and cast iron (K) in accordance with ISO 513 material groupings. This makes the insert a versatile option for mixed‑batch production where both material families are processed. For integration, confirm toolholder support for the parallelogram 75° form and the G55 chipformer geometry to leverage the insert’s chip control and edge life characteristics. Contact Metav Werkzeuge for tailored selection and immediate supply of Walter Tools Tiger‑tec Gold inserts; phone +49 2822 7131930 or e-mail info@metav-werkzeuge.com Technical data Article number: BCGT160508R-G55-WKP35G-WALTER SKU: BCGT160508R-G55-WKP35G-WALTER Designation: BCGT160508R-G55 WKP35G Facts Size designation: 16 Thickness code: 05 Relief angle: 7° Corner radius: 0.8 Form: Parallelogram 75° Tolerance class: G Special features Series: Tiger‑tec Gold Grade: WKP35G Chipformer: G55 Material applicability: P / K (steel and cast iron) Execution: T Product type: milling insert FAQ What materials is this insert intended for? The BCGT160508R‑G55 WKP35G insert from Walter Tools is intended for machining steel (P) and cast iron (K) according to ISO material groups. How does the Tiger‑tec Gold coating benefit production? Tiger‑tec Gold coating on the WKP35G grade improves wear resistance and thermal stability, which extends edge life and supports higher cutting performance during serial milling operations. Which chip control can be expected with this geometry? The G55 chipformer in combination with the parallelogram 75° form produces controlled chip breakage, reducing chip stringing and improving process reliability in interrupted cuts. Is this insert compatible with standard ISO holder designations? The ISO designation BCGT160508R‑G55 indicates the insert geometry and size; compatibility depends on holder acceptance of the 75° parallelogram form and the specified insert thickness code. What corner radius and relief angle are provided? This cutting insert features a 0.8 mm corner radius and a 7° relief angle, offering a balance between edge strength and surface finish. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen Protected trademarks and trade names are the property of their respective owners. Brand names and protected trade marks are mentioned exclusively for explanatory purposes. There is no connection between our company and the named brands. The item offered is an original, brand‑new product of the manufacturer. Walter Tools is a registered brand of the Walter group.
BCGT160508R-G55 WPP35G WPP35G Wendeplatten - Walter Tools
Combining the Tiger·tec Gold coating with the G55 chipbreaker provides reliable chip control and extended tool life, supporting productive Stahl machining; order directly via Metav Werkzeuge or request application support from the consultants. BCGT160508R-G55 BCGT160508R-G55 WPP35G — WPP35G milling insert for Stahl | Walter Tools BCGT160508R-G55 WPP35G is a coated carbide milling insert optimised for high-performance Stahl machining and secure seating in indexable cutter bodies. Tiger·tec Gold coating for extended tool life G55 chipbreaker for stable chip control Parallelogram 75° shape for positive seating 7° relief angle for versatile cutting Consistent performance and longer tool life The combination of the Tiger·tec Gold coating and a tailored substrate yields improved wear resistance and predictable edge behaviour under the thermal and mechanical loads typical of Stahl machining. The coated carbide matrix reduces flank wear and helps maintain cutting geometry over extended cycles, which translates into fewer tool changes and higher process efficiency. With the integrated G55 chipbreaker, chip formation is controlled to reduce clogging and protect the toolholder, delivering a smoother material flow and a more consistent surface finish in routine and demanding milling operations. This balance of wear resistance and chip control is especially relevant where cycle time and repeatability are critical. Secure seating and precise edge geometry for reliable machining The Parallelogram 75° form and a measured 7° relief angle provide positive seating and predictable cutting engagement in compatible cutter bodies. The insert’s corner radius of 0.8 mm supports robust edge strength without sacrificing detail in finishing passes, giving a compromise between durability and surface quality. These geometric choices contribute to stable axial and radial forces during milling, lowering the risk of vibration and improving repeatability. As a result, the insert supports consistent dimensional results and reduces the likelihood of unexpected rejects during serial production. Clear material suitability and process security for Stahl This insert is engineered for the ISO P group and is therefore optimised for machining Stahl, including unalloyed and alloyed grades that generate the typical heat and chip behaviour of ferrous workpieces. The cutting grade provides a balance between wear resistance and toughness, making it suitable for a broad range of general-purpose and more demanding Stahl applications. The predictable performance characteristics promote process security and can assist in achieving a stable surface finish with reduced burr formation, which benefits downstream operations and inspection routines. Integration in production and handling advantages With a nominal size indication of 16 and a thickness designation of 05, the insert integrates into common indexable milling systems that accept the parallelogram form. The T execution and the specified tolerance class G support consistent interchangeability and ease of replacement during scheduled tool changes. Clear marking of the series and grade simplifies tool management and sorting in toolrooms, helping to maintain inventory clarity and minimise setup time. Overall, the design facilitates straightforward use in short and long production runs while supporting consistent tool-life planning. Discuss Walter Tools Tiger·tec Gold inserts with Metav Werkzeuge for tailored Stahl machining solutions — email info@metav-werkzeuge.com or call +49 2822 7131930 Technical data SKU: BCGT160508R-G55-WPP35G-WALTER Designation: BCGT160508R-G55 WPP35G Product type: Milling insert Manufacturer: Walter Tools Series: Tiger·tec Gold Grade: WPP35G Numbers / Core technical data Relief angle: 7° Corner radius: 0.8 Shape: Parallelogram 75° Size: 16 Thickness: 05 Tolerance class: G Designs / Special features Coating technology: Tiger·tec Gold Chipbreaker: G55 Substrate: coated carbide Material suitability: ISO P (Stahl) Execution: T FAQ What materials is this insert best suited for? The insert is designed for ISO P applications and is optimised for machining Stahl, including common unalloyed and alloyed steels. How does the G55 chipbreaker affect performance? The G55 chipbreaker promotes stable chip formation and helps prevent clogging, improving surface quality and reducing cutting interruptions during milling. Can the insert be used for finishing passes? Yes; the 0.8 mm corner radius and the coated carbide grade allow controlled cutting for many finishing tasks while maintaining edge robustness. What are the advantages of the Tiger·tec Gold coating? The Tiger·tec Gold coating enhances wear resistance and heat management at the cutting edge, supporting longer tool life and consistent performance in Stahl machining. Is the geometry compatible with common milling cutter systems? The Parallelogram 75° form and specified size make the insert compatible with indexable cutter bodies that accept this geometry, enabling secure seating and repeatable positioning. Manufacturer/Responsible: Walter Deutschland GmbH; Derendinger Straße 53; 72072 Tübingen; Germany Protected trademarks and trade names are the property of their respective owners. Brand names and protected product names are mentioned for explanation purposes only. There is no affiliation between our company and the named brands. The offered item is an original, factory-new product of Walter Tools.
BCGT160508R-G55 WSM35G WSM35G Wendeplatten - Walter Tools
Take advantage of the combination of robust cutting performance, stable chip formation and proven edge life to keep machining processes productive and predictable; order directly via Metav Werkzeuge or consult our specialists for application-specific cutting data. BCGT160508R-G55 WSM35G – milling insert, Tiger·tec Gold series by Walter Tools, suitable for rostfreier Stahl and superalloys, Parallelogram 75° form, G55 chipbreaker The BCGT160508R-G55 WSM35G is a coated carbide milling insert designed for heavy‑duty machining of rostfreier Stahl and heat‑resistant superalloys, offering stable edge life and consistent chip formation in demanding production environments Tiger·tec Gold coating for extended tool life Optimised chip control G55 for stable machining Parallelogram 75° form for reliable side milling 7° clearance and 0.8 mm corner radius for strength High performance on hard-to-machine materials for fewer interruptions The combination of the WSM35G grade and the Tiger·tec Gold coating delivers heat resistance and enhanced wear protection, which together reduce flank wear and extend the usable life of the insert. For machining rostfreier Stahl and similar tough alloys, the reinforced substrate and multilayer coating support a stable cutting edge under elevated temperatures; this translates into fewer tool changes and improved process uptime. The coated carbide construction also helps maintain dimensional accuracy over longer production runs, giving predictable component quality without frequent re‑adjustment. Reliable chip control and geometry that protect the tool and workpiece The integrated G55 chipbreaker is engineered to produce short, controllable chips when paired with the insert’s parallelogram 75° shape, making side milling operations more consistent and reducing the risk of built‑up edge. A 0.8 mm corner radius combined with a 7° clearance provides a balance between edge strength and cutting performance: the radius supports robust engagement in interrupted cuts while the clearance reduces friction against the workpiece. Explained simply, the chipbreaker guides and breaks chips to prevent tangling and to ease evacuation, which lowers the likelihood of surface damage and protects downstream handling processes. Practical application guidance for efficient tool selection and setup This insert suits applications requiring reliable performance in S / M material groups; S indicates heat‑resistant superalloys and titanium, while M covers rostfreier Stahl. The BCGT160508R-G55 WSM35G is best used where thermal stability and repeatable cutting are priorities. When integrating into existing toolholders, select feeds and speeds consistent with coated carbide recommendations for tough materials and monitor chip form during the first passes; consistent chip shape and size indicate correct parameters. For bespoke cutting data and optimisation for specific machines or alloys, Metav Werkzeuge can provide material‑specific recommendations and trial parameters to speed up commissioning and reduce trial‑and‑error. Contact Metav Werkzeuge for application advice or to request cutting data for the Walter Tools BCGT160508R-G55 WSM35G insert; email info@metav-werkzeuge.com or call +49 2822 7131930 Technical Data Article number: BCGT160508R-G55-WSM35G-WALTER Manufacturer: Walter Tools Product: Milling insert (BCGT160508R-G55 WSM35G) Facts Insert size: 16 Corner radius: 0.8 mm Clearance angle: 7° Thickness: 05 Tolerance class: G Special features Grade: WSM35G (Tiger·tec Gold coating) Chipbreaker: G55 Shape: Parallelogram 75° Material suitability: S / M (rostfreier Stahl, superalloys) Series: Tiger‑tec Gold FAQ What materials is this insert suitable for? The BCGT160508R-G55 WSM35G insert is specified for the S and M ISO groups, meaning it is suitable for heat‑resistant superalloys and rostfreier Stahl. How does the G55 chipbreaker improve machining? The built‑in G55 chipbreaker on the Walter Tools insert shapes and fragments chips, enabling safer evacuation and more consistent surface finishes during side milling. What benefit does the Tiger·tec Gold coating provide? Tiger·tec Gold on the WSM35G grade increases thermal and abrasion resistance, which supports longer tool life and stable cutting edges in demanding applications. Is the geometry suitable for interrupted cuts? Yes; the parallelogram 75° form combined with a 0.8 mm corner radius and 7° clearance offers increased edge strength for interrupted and heavy engagement cuts. Where can specific cutting data for this insert be obtained? Application‑specific cutting parameters and optimisation advice are available from Metav Werkzeuge; they can provide tailored recommendations for the Walter Tools BCGT160508R-G55 WSM35G insert. Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen Protected trademarks and trade names are the property of their respective owners. Brand names and trademarks are mentioned for explanatory purposes only. There is no affiliation between our company and the named brands. The offered item is an original, factory‑new product from the manufacturer.
BCGT160508R-G55 WSP45G WSP45G Wendeplatten - Walter Tools
Take advantage of the Tiger·tec Gold coating and precise parallelogram geometry for consistent, economical milling of steels and heat-resistant alloys; order directly via Metav Werkzeuge or consult our specialists for application-specific advice. BCGT160508R-G55 WSP45G — Indexable milling insert, Tiger·tec Gold, Parallelogram 75° (Walter Tools) A high-performance BCGT160508R-G55 WSP45G indexable milling insert designed for versatile milling of Stahl, rostfreier Stahl and heat-resistant superalloys in demanding production environments Tiger·tec Gold PVD coating Parallelogram 75° insert geometry 7° clearance angle for secure cutting Suitable for Stahl, rostfreier Stahl and superalloys Longer tool life through advanced Tiger·tec Gold coating The Tiger·tec Gold series combines a PVD coating with a robust base grade to deliver superior wear resistance and a stable cutting edge during interrupted cuts and high-temperature conditions. This coating technology reduces flank wear and thermal degradation, which extends tool life and lowers per-part tooling costs. For operations where predictable performance and fewer changeovers are priorities, the combination of coating and substrate ensures consistent component quality and reduces unplanned downtime, enabling more reliable batch runs and simplified inventory management. Stable cutting and predictable chip control from refined geometry The Parallelogram 75° format and the integrated G55 chipbreaker are engineered to control chip formation and rake behaviour in a wide range of feeds and depths. The insert’s 0.8 mm corner radius and 7° clearance angle support a good mix of strength and surface finish: the radius improves corner integrity under heavy engagement while the clearance angle prevents rubbing and reduces heat build-up. These geometric decisions translate into steadier tool forces and more consistent surface finishes, making the insert suitable for both roughing and semi-finishing applications where process stability and repeatability are required. Versatile application range and efficient process integration Belonging to the Tiger·tec Gold family and specified in tolerance class G, this grade is tailored for machinability groups P, M and S — that is, for Stahl, rostfreier Stahl and heat-resistant superalloys — providing a single, adaptable solution across mixed-material batches. The insert’s dimensions and standard ISO-style designation align with common cutter bodies, allowing straightforward retrofitting into existing tool systems and rapid replacement procedures. Choosing this insert supports productivity gains through fewer tool types on the shop floor and simplifies tool management without sacrificing component quality. Contact Metav Werkzeuge to discuss how Walter Tools Tiger·tec Gold inserts can improve cycle time and tool life in specific milling applications — our consultants provide practical, application-oriented guidance. Technical data Article number: BCGT160508R-G55-WSP45G-WALTER ISO designation: BCGT160508R-G55 WSP45G Series: Tiger-tec Gold Numbers / Core technical data Clearance angle: 7° Corner radius: 0.8 mm Insert size: 16 Thickness: 05 Tolerance class: G Designs / Special features Parallelogramm 75° insert form Chipbreaker: G55 Grade: WSP45G (PVD-coated carbide) Material suitability: P / M / S (Stahl, rostfreier Stahl, superalloys) Execution: T Manufacturer: Walter Tools FAQ What materials is this insert suitable for? The BCGT160508R-G55 WSP45G insert is suitable for machining Stahl, rostfreier Stahl and heat-resistant superalloys as indicated by its P / M / S designation. How does the Tiger·tec Gold coating benefit production? The Tiger·tec Gold PVD coating on this insert improves wear resistance and cutting-edge stability, resulting in longer tool life and more consistent part quality under elevated temperatures and demanding cut conditions. What cutting tasks suit the Parallelogram 75° geometry? The parallelogram format is especially effective for face and peripheral milling where controlled chip flow and stable tool engagement are required, offering advantages in both roughing and semi-finishing. Can the insert be used in existing cutter bodies? Yes; the ISO-style designation and standard dimensions of the BCGT160508R-G55 WSP45G make it compatible with common milling cutter systems for straightforward integration. What distinguishes the WSP45G grade? WSP45G is a Walter grade in the Tiger·tec Gold family, designed as a tough, versatile PVD-coated carbide for milling applications across a broad material spectrum. Manufacturer: Walter Deutschland GmbH; Derendinger Straße 53; 72072 Tübingen, Germany Geschützte Markenzeichen und Warenbezeichnungen liegen im Recht ihrer jeweiligen Eigentümer. Markennamen und geschützte Warenbezeichnungen werden ausschließlich zu Erklärungszwecken genannt. Es besteht keinerlei Verbindung zwischen unserem Unternehmen und den genannten Marken. Es handelt sich bei dem angebotenen Artikel um originale fabrikneue Waren des Herstellers.
Why indexable inserts are indispensable in modern machining
Indexable inserts, also known as cutting inserts or indexable cutting inserts, are standardised, replaceable cutting elements that mount on tool holders such as turning bits, milling cutters or drills. Made from wear-resistant materials like carbide, cermet, ceramic or other superhard grades, they carry the actual cutting edge and allow a worn corner to be rotated or flipped instead of replacing or regrinding the entire tool body.
How these inserts work and when to choose them
In everyday workshop and production settings, indexable inserts perform the direct material removal on the workpiece. Standard inserts for tool systems without internal coolant typically feature closed faces or a single central fixing hole, with heat evacuation handled by external machine nozzles. Inserts designed for systems with internal coolant are engineered to support coolant flow: they include calculated chipbreaker geometries that guide an internal coolant jet under the chip or, in specialised designs, contain sintered microchannels to direct coolant right to the cutting edge. Such coolant-compatible inserts are essential for machining heat-resistant alloys, heavy cutting operations and deep internal machining, where thermal load and chip control are critical.
Tangible benefits for production and workshop efficiency
Choosing the right indexable inserts delivers measurable operational advantages:
- Reduced downtime: faster changeover because a worn insert is simply indexed rather than the whole tool being replaced.
- Extended cutting-edge life: targeted coolant application and optimised chipbreaker design lower thermal stress and improve tool life.
- Consistent part quality: predictable cutting-edge geometry from standardised inserts maintains tolerances across batches.
- Versatility: availability in carbide, cermet, ceramic and superhard grades permits selection according to workpiece material and cutting conditions.
- Lower tooling costs over time: fewer full-tool replacements and less regrinding required.
Metav as a dependable source for inserts and tooling systems
Metav combines decades of precision expertise with a wide-ranging supply chain, positioning itself as a practical partner for industry, craft and trade. From Emmerich on the Rhine, Metav operates as a quality filter for the European market, offering more than 250,000 products and serving over 48,000 customers. For procurement teams aiming to reduce supplier count while retaining technical reliability, Metav’s assortment of indexable inserts and compatible tool holders provides a central, trustworthy solution.
Quick summary
Indexable inserts (cutting inserts or indexable cutting inserts) enable economical, repeatable material removal by allowing worn cutting edges to be indexed or replaced quickly; coolant-adapted designs further reduce thermal load and enhance chip control for demanding applications.
FAQ
What materials are indexable inserts available in?
Indexable inserts are available in wear-resistant grades such as carbide, cermet, ceramic and other superhard materials, selected according to the workpiece material and cutting conditions.
When should I choose inserts with internal coolant support?
Choose inserts designed for internal coolant when machining heat-resistant alloys, performing heavy cuts or working in deep internal features, because the coolant reduces thermal load at the cutting edge and actively improves chip breakage.
How do chipbreaker geometries affect performance?
Chipbreaker geometries on indexable inserts guide the chip flow and, when matched to an internal coolant jet, direct the coolant under the chip to control temperature and facilitate reliable chip formation, which extends edge life and stabilises machining.
Can standard inserts be used with external coolant only?
Yes; standard inserts for tool systems without internal coolant typically have closed faces or a central fixing hole and rely on external machine nozzles for heat evacuation, which is sufficient for many routine, accessible cuts.
Why source inserts through Metav?
Metav supplies a broad range of indexable inserts and tooling, backed by decades of expertise and a comprehensive European stock, making it a practical choice for consistent quality and dependable delivery.
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