BCGT160508R-G55 WPP35G WPP35G Wendeplatten - Walter Tools

Combining the Tiger·tec Gold coating with the G55 chipbreaker provides reliable chip control and extended tool life, supporting productive Stahl machining; order directly via Metav Werkzeuge or request application support from the consultants.

BCGT160508R-G55 BCGT160508R-G55 WPP35G — WPP35G milling insert for Stahl | Walter Tools

BCGT160508R-G55 WPP35G is a coated carbide milling insert optimised for high-performance Stahl machining and secure seating in indexable cutter bodies.

• Tiger·tec Gold coating for extended tool life
• G55 chipbreaker for stable chip control
• Parallelogram 75° shape for positive seating
• 7° relief angle for versatile cutting

Consistent performance and longer tool life

The combination of the Tiger·tec Gold coating and a tailored substrate yields improved wear resistance and predictable edge behaviour under the thermal and mechanical loads typical of Stahl machining. The coated carbide matrix reduces flank wear and helps maintain cutting geometry over extended cycles, which translates into fewer tool changes and higher process efficiency. With the integrated G55 chipbreaker, chip formation is controlled to reduce clogging and protect the toolholder, delivering a smoother material flow and a more consistent surface finish in routine and demanding milling operations. This balance of wear resistance and chip control is especially relevant where cycle time and repeatability are critical.

Secure seating and precise edge geometry for reliable machining

The Parallelogram 75° form and a measured 7° relief angle provide positive seating and predictable cutting engagement in compatible cutter bodies. The insert’s corner radius of 0.8 mm supports robust edge strength without sacrificing detail in finishing passes, giving a compromise between durability and surface quality. These geometric choices contribute to stable axial and radial forces during milling, lowering the risk of vibration and improving repeatability. As a result, the insert supports consistent dimensional results and reduces the likelihood of unexpected rejects during serial production.

Clear material suitability and process security for Stahl

This insert is engineered for the ISO P group and is therefore optimised for machining Stahl, including unalloyed and alloyed grades that generate the typical heat and chip behaviour of ferrous workpieces. The cutting grade provides a balance between wear resistance and toughness, making it suitable for a broad range of general-purpose and more demanding Stahl applications. The predictable performance characteristics promote process security and can assist in achieving a stable surface finish with reduced burr formation, which benefits downstream operations and inspection routines.

Integration in production and handling advantages

With a nominal size indication of 16 and a thickness designation of 05, the insert integrates into common indexable milling systems that accept the parallelogram form. The T execution and the specified tolerance class G support consistent interchangeability and ease of replacement during scheduled tool changes. Clear marking of the series and grade simplifies tool management and sorting in toolrooms, helping to maintain inventory clarity and minimise setup time. Overall, the design facilitates straightforward use in short and long production runs while supporting consistent tool-life planning.

Discuss Walter Tools Tiger·tec Gold inserts with Metav Werkzeuge for tailored Stahl machining solutions — email info@metav-werkzeuge.com or call +49 2822 7131930

Technical data

• SKU: BCGT160508R-G55-WPP35G-WALTER
• Designation: BCGT160508R-G55 WPP35G
• Product type: Milling insert
• Manufacturer: Walter Tools
• Series: Tiger·tec Gold
• Grade: WPP35G

Numbers / Core technical data

• Relief angle: 7°
• Corner radius: 0.8
• Shape: Parallelogram 75°
• Size: 16
• Thickness: 05
• Tolerance class: G

Designs / Special features

• Coating technology: Tiger·tec Gold
• Chipbreaker: G55
• Substrate: coated carbide
• Material suitability: ISO P (Stahl)
• Execution: T

FAQ

What materials is this insert best suited for? The insert is designed for ISO P applications and is optimised for machining Stahl, including common unalloyed and alloyed steels.

How does the G55 chipbreaker affect performance? The G55 chipbreaker promotes stable chip formation and helps prevent clogging, improving surface quality and reducing cutting interruptions during milling.

Can the insert be used for finishing passes? Yes; the 0.8 mm corner radius and the coated carbide grade allow controlled cutting for many finishing tasks while maintaining edge robustness.

What are the advantages of the Tiger·tec Gold coating? The Tiger·tec Gold coating enhances wear resistance and heat management at the cutting edge, supporting longer tool life and consistent performance in Stahl machining.

Is the geometry compatible with common milling cutter systems? The Parallelogram 75° form and specified size make the insert compatible with indexable cutter bodies that accept this geometry, enabling secure seating and repeatable positioning.

Manufacturer/Responsible: Walter Deutschland GmbH; Derendinger Straße 53; 72072 Tübingen; Germany

Protected trademarks and trade names are the property of their respective owners. Brand names and protected product names are mentioned for explanation purposes only. There is no affiliation between our company and the named brands. The offered item is an original, factory-new product of Walter Tools.