P3204-D19.05 WSM36G WSM36G Wendeplatten - Walter Tools

Take advantage of the combination of Tiger·tec Gold coating and the WSM36G grade for secure chip formation and high edge stability when machining demanding materials; order directly via Metav Werkzeuge or request advice from our consultants for an application‑specific recommendation.

P3204‑D19.05 WSM36G milling indexable insert – Tiger·tec Gold, D19.05 chipbreaker (Walter Tools)

A P3204‑D19.05 WSM36G milling indexable insert designed for heavy machining of stainless steel and heat‑resistant superalloys, combining a coated carbide grade with a dedicated chipbreaker for stable, predictable removal

• Tiger·tec Gold coating for heat resistance
• WSM36G grade for stainless steel and superalloys
• D19.05 chipbreaker for stable chip control
• Form P3204 for versatile milling applications

High thermal stability for tough workpiece materials

The coated carbide grade WSM36G, part of the Tiger·tec Gold family, is developed for machining demanding materials such as stainless steel and heat‑resistant superalloys. The coating increases thermal resistance and reduces adhesion, which in turn supports a stable cutting edge and prolonged tool life. For processes where heat buildup and built‑up edge are common, this grade helps maintain consistent performance and reduces the need for frequent index changes, yielding measurable productivity gains.

Controlled chip formation to protect the process and workpiece

Equipped with the D19.05 chipbreaker and the P3204 form geometry, the insert ensures predictable chip shapes and improved evacuation in interrupted and continuous cuts. The dedicated chip control reduces the likelihood of rework, minimizes machine stoppages and supports higher feed rates where appropriate. In practice, better chip management leads to fewer edge failures and a more reliable cycle time, which benefits both short runs and series production.

Efficient use and easy integration into machining lines

This milling insert is supplied in the P3204 format and integrates directly into common toolholders for finishing and roughing strategies when the geometry allows. The combination of the WSM36G grade and the chipbreaker provides a balance between wear resistance and toughness, suited to operations that demand process security and repeatability. For shops aiming to raise throughput while keeping quality steady, the insert offers a practical route to improved machining stability with minimal process adjustment.

Suitable applications and practical recommendations

Ideal applications include components made from stainless steel and high‑temperature alloys where edge breakdown is a frequent challenge. The coated carbide composition supports higher cutting temperatures and helps avoid built‑up edge on sticky materials. For optimal performance, pair the insert with compatible toolholder geometry and adjust feeds to the workpiece batch size and rigidity of the set‑up; a modest increase in feed with the correct chipbreaker often yields better material removal rates without compromising surface finish.

For tailored advice on applying the Tiger·tec Gold WSM36G grade to specific stainless steel components, contact Metav Werkzeuge for technical support and ordering at info@metav-werkzeuge.com or call +49 2822 7131930

Technical data

• SKU: P3204-D19.05-WSM36G-WALTER
• Article: P3204-D19.05 WSM36G
• Brand: Walter Tools
• Series: Tiger·tec Gold

Core data

• Grade: WSM36G
• Chipbreaker: D19.05
• Form: P3204
• Material groups supported: S / M

Features & compatibility

• Coated carbide (beschichtetes Hartmetall)
• Designed for stainless steel and heat‑resistant superalloys
• Focus on stable chip formation and edge stability
• Manufacturer: Walter Tools

FAQ

What materials is this insert best suited for?
The WSM36G grade is formulated for machining stainless steel and heat‑resistant superalloys; the Tiger·tec Gold coating improves performance where heat and adhesion are critical.

How does the D19.05 chipbreaker influence machining?
The D19.05 chipbreaker promotes controlled chip formation, improving evacuation and reducing edge stress, which benefits both surface quality and tool life when using this milling indexable insert.

Can the insert be used for both roughing and finishing?
Depending on the holder and cutting parameters, the P3204 form with WSM36G can be employed in a range of operations from heavy roughing to semi‑finishing, prioritising process security and repeatable results.

What is the primary advantage of the Tiger·tec Gold coating on this grade?
Tiger·tec Gold coating enhances thermal resistance and reduces built‑up edge, enabling higher cutting temperatures with less adhesive wear on the coated carbide grade.

Is this insert compatible with standard Walter Tools holders?
Yes, the insert form P3204 and the ISO designation match common Walter Tools toolholder systems designed for these indexable plates.

Walter Tools, Derendinger Straße 53, 72072 Tübingen

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