P3204-D25 WSM36G WSM36G Wendeplatten - Walter Tools

Take advantage of the Tiger·tec Gold combination of thermal resistance and edge stability together with the WSM36G coated‑carbide grade for reliable machining of stainless steels and heat‑resistant superalloys; order via Metav Werkzeuge or consult the technical team for application guidance.

P3204-D25 WSM36G milling insert (Tiger·tec Gold, D25) – Walter Tools

The P3204-D25 WSM36G is a coated carbide milling insert designed for heavy machining of stainless steels and heat‑resistant superalloys, offering stable chip formation and extended tool life.

• Tiger·tec Gold coating for high thermal resistance
• Optimised for stainless steel and superalloys
• D25 chipbreaker for stable chip control
• Coated carbide grade WSM36G for long life

Increased process reliability through optimised coating and grade

The combination of the Tiger·tec Gold coating and the WSM36G coated‑carbide grade provides a marked improvement in thermal resistance and wear behaviour compared with uncoated grades. This results in more consistent cutting forces and fewer unplanned tool changes when machining tough materials. For operations where heat build‑up and built‑up edge are common—particularly in rostfreier Stahl—this insert supports stable chip formation and a reproducible cutting edge, reducing rework and contributing to higher first‑pass yields. The technical design therefore benefits cycle time and machine uptime.

Consistent chip control and surface quality for demanding materials

The D25 chipbreaker geometry is engineered to produce controllable chip shapes when cutting ductile, heat‑sensitive alloys. Controlled chip evacuation lowers the risk of surface damage and improves productivity by reducing manual intervention. In practical terms, this means fewer interruptions for clearing chips and a more reliable surface finish on complex contours. The insert’s geometry, in combination with the coated carbide substrate, is aimed at balancing cutting stability with the need for good workpiece integrity in stainless steels and superalloys.

Efficient tool life and lower tooling costs through targeted performance

By focusing on thermal resistance and edge strength, the insert extends effective tool life in challenging applications. The coated carbide construction and the Tiger·tec Gold technology help to delay flank wear and maintain a sharp cutting edge under high thermal load. The result is a reduced frequency of insert indexings and replacements, which lowers tooling consumption and the associated handling time. For production environments where tool change time directly affects throughput, this translates into tangible efficiency gains and a better return on tooling investment.

Practical fitment and application guidance for everyday machining

This insert is specified with the ISO designation P3204‑D25 WSM36G, making it straightforward to match with compatible toolholders and milling systems. Suitable for a range of operations on stainless steels and heat‑resistant superalloys, the insert is particularly appropriate where secure chip control and thermal stability are priorities. For component families that demand repeatable results and consistent surface quality, this option integrates into established machining cycles without the need for extensive process revalidation.

Contact Metav Werkzeuge for tailored application advice or to arrange supply of the Walter Tools P3204‑D25 WSM36G milling insert; technical consultants are available at info@metav-werkzeuge.com or by phone on +49 2822 7131930

Technical Data

• SKU: P3204-D25-WSM36G-WALTER
• Label: Fräswendeschneidplatte P3204-D25 WSM36G Walter Tools
• Product type: Fräswendeschneidplatte (milling insert)
• Manufacturer: Walter Tools
• Grade/Series: Tiger·tec Gold, WSM36G
• ISO designation: P3204-D25 WSM36G

Core data

• Material groups: S / M
• Chipbreaker: D25
• Coating technology: Tiger·tec Gold
• Substrate: coated carbide (as per grade WSM36G)

Special features

• Suited for rostfreier Stahl (stainless steels) and heat‑resistant superalloys
• Designed for stable chip formation and edge security
• Optimised for heavy machining where thermal resistance is required
• ISO‑compatible insert geometry for common milling holders

FAQ

What materials can this insert machine effectively?
The P3204‑D25 WSM36G insert is optimised for machining stainless steels and heat‑resistant superalloys, offering thermal resistance and controlled chip formation for these groups.

How does the Tiger·tec Gold coating benefit cutting performance?
The Tiger·tec Gold coating increases thermal resistance and reduces wear, which helps the WSM36G grade maintain edge stability and extend usable tool life under high thermal load.

Is the D25 chipbreaker suitable for finishing passes?
The D25 chipbreaker is intended to provide stable chip control and can support both semi‑finishing and finishing operations when the cutting data is adapted to the workpiece and machine conditions.

Can the insert be used in standard ISO toolholders?
Yes, the insert carries the ISO designation P3204‑D25 WSM36G, facilitating straightforward selection of compatible toolholders and integration into existing tool systems.

What distinguishes the WSM36G grade from general‑purpose inserts?
WSM36G is a Walter‑developed coated‑carbide grade tailored for difficult‑to‑machine materials, prioritising thermal resistance and edge stability to reduce built‑up edge and improve process security.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen

Protected trademarks and trade names are the property of their respective owners. Brand names are used for explanation only; there is no affiliation between Metav Werkzeuge and the named manufacturers. The offered item is an original, factory‑new product of the manufacturer.