P3204-D25.4 WSM36G WSM36G Wendeplatten - Walter Tools

Take advantage of the WSM36G grade together with Tiger‑tec Gold coating for reliable machining of demanding alloys; the combination of heat resistance and stable chip control supports consistent production. Order directly via Metav Werkzeuge or consult our specialists for process optimisation.

P3204-D25.4 WSM36G milling insert (Tiger‑tec Gold) by Walter Tools — for stainless steel and superalloys

P3204-D25.4 WSM36G is a triangular milling indexable insert designed for heavy-duty and heat-challenging materials, delivering stable cutting behaviour in applications involving stainless steels and heat-resistant superalloys

• Tiger‑tec Gold coating for heat resistance
• WSM36G grade for stainless and superalloys
• D25.4 chipbreaker for secure chip control
• Stable cutting edge and consistent performance

High-performance machining for heat-prone materials

The P3204-D25.4 WSM36G insert is engineered for tough applications where temperature and material adhesion challenge tool life. The WSM36G grade is a coated carbide specifically adapted to maintain edge stability when machining stainless steel and superalloys. In practice, this means less edge build-up and fewer interruptions for edge dressing, which raises process uptime. The combination of a robust substrate and advanced coating reduces abrasive and thermal wear so that toolpaths remain predictable even under elevated cutting temperatures.

Coating and grade explained for reliable results

The Tiger‑tec Gold coating provides improved heat resistance and surface hardness compared with uncoated grades, aiding performance when cutting materials that generate significant heat at the tool interface. The coating works together with the coated carbide substrate to control flank and crater wear. For workshops new to coated grades, this translates into longer intervals between insert changes and more consistent part geometry. The WSM36G designation signals a balance of toughness and temperature resistance suitable for demanding materials rather than general-purpose steel machining.

Practical benefits: chip control and edge stability

Built-in chip control is critical when working with sticky or ductile alloys. The D25.4 chipbreaker geometry promotes controlled fragmenting and evacuation of chips, reducing the risk of re-cutting and workholding interference. A stable cutting edge also supports repeatable surface finish and dimensional accuracy. These process improvements reduce the need for manual intervention and support higher productive cycles, particularly in batch-oriented or lights-out operations where predictability is paramount.

Integration into the toolroom and process planning

The insert is compatible with toolholders designed for the P3204 pocket profile and is suited for indexable milling systems used in jobbing and production environments. When specifying feeds and speeds, account for the material group and toolholder rigidity; the Tiger‑tec Gold combination allows for higher cutting temperatures and can permit modest increases in cutting speed where coolant strategy and machine power allow. Process trials are recommended to determine optimal parameters and to match the insert’s strengths to the chosen machining strategy.

Contact Metav Werkzeuge to discuss suitability for specific stainless or superalloy applications and to receive tailored recommendations for toolholders and cutting parameters — eMail: info@metav-werkzeuge.com • Tel: +49 2822 7131930

Technical data

• SKU: P3204-D25.4-WSM36G-WALTER
• Article: P3204-D25.4 WSM36G
• Type: Milling indexable insert (triangle)
• Brand: Walter Tools

Core data

• Series: Tiger‑tec Gold
• Grade: WSM36G
• Chipbreaker: D25.4
• Material suitability: S / M

Special features

• Coated carbide grade
• Optimised for stainless steel and superalloys
• Designed for stable cutting edge and chip control
• Suitable for demanding, heat-prone milling operations

FAQ

What materials is this insert best suited for?
The insert is specified for stainless steel and heat-resistant superalloys; the WSM36G grade and Tiger‑tec Gold coating are tailored to these groups.

How does the D25.4 chipbreaker affect machining?
The D25.4 chipbreaker promotes controlled chip formation and evacuation, improving surface quality and reducing re-cutting during milling.

Can the insert withstand high cutting temperatures?
Yes, the Tiger‑tec Gold coating increases heat resistance and, together with the substrate, limits thermal wear for more consistent performance.

Is this insert compatible with standard P3204 toolholders?
The designation corresponds to common P3204 pocket profiles; verification with the chosen toolholder is recommended before series use.

Who manufactures this product?
The insert is an original Walter Tools product produced under the Walter organisation and distributed through authorised channels.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen, Germany

Protected trademarks and trade names are the property of their respective owners. Brand names and protected trademarks are mentioned for explanatory purposes only; there is no affiliation between our company and the named brands. The offered item is an original, brand-new product of the manufacturer Walter Tools.