TCGW06T104TS-1 WBK20 Wendeplatten - Walter Tools

The combination of a CBN-grade cutting material and a compact triangular geometry delivers reliable performance for hard turning and high-wear applications; the WBK20 grade extends tool life while preserving surface quality. Benefit from stable chip control and consistent cutting parameters for serial production — order the insert directly via Metav Werkzeuge or ask the consultants if needed.

TCGW06T104TS-1 WBK20 – indexable turning insert, CBN grade, triangular 60° (Walter Tools)

TCGW06T104TS-1 WBK20 is an indexable turning insert engineered for demanding hard-machining tasks, offering a CBN cutting grade suited to hardened steels and wear-intensive components.

CBN cutting grade for hard materials
Triangular 60° insert for versatile turning
7° clearance for stable chip formation
0.4 mm corner radius for fine edge definition

High-performance hard turning through CBN technology

The core advantage of this insert is its CBN composition in the WBK20 grade, developed for consistent performance in abrasive and hardened materials. CBN inserts maintain a sharp, wear-resistant cutting edge at elevated temperatures and under heavy mechanical load, which reduces downtime caused by frequent indexing and regrinding. As a result, cycle times can be stabilised and component tolerances maintained, supporting cost-effective high-volume production without compromising surface integrity.

Geometry engineered for precision and edge security

The triangular 60° shape combined with a 0.4 mm corner radius and 7° clearance produces a predictable cutting edge geometry that balances strength and finish. The smaller corner radius concentrates cutting forces for precise profile work and minimises burr formation, while the clearance angle prevents rubbing on the flank face during interrupted cuts. The integrated chipbreaker concept promotes controlled chip formation, reducing the risk of chip entanglement and improving tool life through steady thermal and mechanical load distribution.

Application range and material suitability

Designed under the Walter Schneidstoffsorte series, the insert is intended primarily for hardened steels and other high-wear materials; depending on the specific component and operation, cast materials or superalloys may also be addressed with this grade. The designation emphasises that material compatibility should be verified against the manufacturer’s matrix: this ensures optimal selection of cutting data and coolant strategy for the given workpiece. The catalogue-dependent substrate information means substrate and coating details are matched to application needs to secure process reliability.

Integration into production and handling guidance

The insert’s tolerance class and standardised indexable geometry support repeatable clamping and rapid tool changes in automated turning centres. Dimensional consistency (tolerance class G) enables straightforward tool balancing and reduced set-up times. For process integration, verify toolholder compatibility with the TCGW06T104TS-1 form and follow Walter Tools’ clamping recommendations to obtain the designed cutting performance. Application advice and specification matching are available from Metav Werkzeuge to support implementation into existing toolsets.

For severe hard-turning and wear-resistant operations, select the Walter Tools CBN-grade TCGW06T104TS-1 WBK20 insert and contact Metav Werkzeuge for tailored application support and fast availability at info@metav-werkzeuge.com or +49 2822 7131930

Technical data

• Article number: TCGW06T104TS-1-WBK20-WALTER
• SKU: TCGW06T104TS-1-WBK20-WALTER
• Designation: TCGW06T104TS-1 WBK20
• Manufacturer: Walter Tools
• Product type: indexable turning insert
• Series: Walter Schneidstoffsorte - Serie offen

Core measurements

• Insert shape: Dreieck 60° (triangular 60°)
• Corner radius: 0.4 mm
• Clearance angle: 7°
• Size: 06
• Thickness: T1
• Chipbreaker: 1
• Tolerance class: G
• Execution: W

Materials & application

• Cutting material: CBN (WBK20)
• Material information: catalogue-dependent
• Typical applications: hardened steels; castings or superalloys (sort-dependent)
• Note: Check the product matrix for material suitability

FAQ

What materials is this insert suitable for?
The TCGW06T104TS-1 WBK20 insert employs a CBN cutting material and is intended primarily for hardened steels; depending on the grade configuration, cast materials or superalloys can be processed — suitability should be checked against the product matrix.

How does the 0.4 mm corner radius affect component finish?
A 0.4 mm corner radius concentrates cutting forces to produce precise edge definition and reduced burrs, improving surface quality while maintaining edge strength for intermittent and continuous turning.

Is the insert compatible with standard toolholders for triangular inserts?
Yes, the insert conforms to standard triangular indexable geometries (60°) and is usable in holders designed for the TCGW form; ensure the toolholder matches the TCGW06T104TS-1 geometry for proper clamping.

What does the WBK20 designation mean for tool life?
The WBK20 grade denotes a Walter CBN grade focused on wear resistance in hard machining, which typically extends tool life and preserves surface integrity under high-temperature and abrasive conditions.

Are there any special coolant or cutting parameter recommendations?
Cutting parameters depend on workpiece material and machine rigidity; consult the Walter Tools data sheet and the Metav Werkzeuge application team for recommended speeds, feeds and coolant strategies for the TCGW06T104TS-1 WBK20 insert.

Manufacturer: Walter Deutschland GmbH; Derendinger Straße 53; 72072 Tübingen; Germany.
Protected trademarks and trade names belong to their respective owners. Brand names and registered trademarks are mentioned solely for explanation. There is no affiliation between our company and the named brands. The offered article is an original, factory-new product of the manufacturer.