TCGW090204FS-1 WDN10 Wendeplatten - Walter Tools

Take advantage of WDN10 polycrystalline diamond performance combined with precise 60° triangle geometry for reliable machining of abrasive, non‑ferrous materials; order directly via Metav Werkzeuge or consult our technical team for application-specific recommendations.

TCGW090204FS-1 WDN10 — Triangle 60° PKD insert for boring and turning (Walter Tools)

The TCGW090204FS-1 WDN10 is a triangle 60° indexable insert designed for boring, enlarging and general turning applications where polycrystalline diamond (PKD) is required for high wear resistance in non‑ferrous and abrasive, non‑iron materials.

• Polycrystalline diamond (PKD) WDN10 grade
• Triangle 60° geometry for secure seating
• 0.4 mm corner radius for fine edge form
• 7° relief angle for improved chip control

Exceptional wear resistance for abrasive, non‑ferrous applications

The insert uses polycrystalline diamond (PKD) in the WDN10 grade, a cutting material class known for outstanding wear resistance. This makes the insert ideal when machining abrasive non‑iron workpieces such as aluminium alloys containing fillers, graphite or composites where conventional carbide wears quickly. PKD provides long tool life and consistent performance, reducing tool change frequency and improving overall process economy. For exact material boundaries, the product matrix should be consulted.

Stable geometry for consistent surface finish and dimensional control

A triangle 60° plate form with a 0.4 mm corner radius and 7° relief angle combines rigidity with a finely defined cutting edge. The geometry minimises vibration in boring and turning operations, resulting in a better surface finish and tighter tolerances. The moderate corner radius supports controlled cutting forces and helps avoid edge chipping during interrupted cuts. These design choices support stable, repeatable machining in series production and one‑off challenging parts alike.

Process advantages and application guidance for production use

The insert is specified for use in boring, enlarging and turning operations where abrasive, non‑ferrous materials predominate. Its PKD construction yields long tool life and predictable wear behaviour, which benefits cycle time and scrap reduction in high‑volume or mixed‑material workflows. For machining of different materials or mixed batches, verify compatibility in the product matrix and select suitable toolholders and clamping systems to maintain the geometry integrity of the insert during high‑precision operations.

Contact Metav Werkzeuge for tailored application advice and to request the TCGW090204FS-1 WDN10 insert; email info@metav-werkzeuge.com or call +49 2822 7131930 for fast, expert guidance on Walter Tools inserts

Technical Data

• Article number: TCGW090204FS-1-WDN10-WALTER
• Name: TCGW090204FS-1 WDN10
• Manufacturer: Walter Tools
• Product type: Bohr-/Aufbohrwendeschneidplatte / Drehwendeschneidplatte

Facts

• Relief angle: 7°
• Corner radius: 0.4 mm
• Plate size code: 09
• Thickness code: 02
• Tolerance class: G

Special features

• Grade: WDN10 (PKD)
• Cutting material class: polycrystalline diamond (PKD)
• Series: Walter Schneidstoffsorte - Serie offen
• Chipbreaker: 1
• Plate form: Triangle 60°
• Execution: W
• Application note: suitability per product matrix

FAQ

What materials is this insert best suited for?
The TCGW090204FS-1 WDN10 insert is intended primarily for non‑ferrous and abrasive, non‑iron materials, leveraging PKD to resist wear where conventional carbide would fail.

Can the insert be used on steel or stainless applications?
This PKD grade is optimised for abrasive non‑iron materials; for steel or rostfreier Stahl machining, a carbide or coated carbide grade is normally recommended rather than the WDN10 PKD insert.

What does the 0.4 mm corner radius mean for machining results?
A 0.4 mm corner radius provides a finer cutting edge for improved surface finish while still offering robustness against minor interruptions; it balances finish and edge strength for turning and boring.

How does the triangle 60° form influence toolholding and stability?
The triangle 60° geometry offers secure seating in appropriate toolholders, increasing stability during boring and turning and contributing to consistent dimensional control.

Manufacturer/Responsible: Walter Deutschland GmbH; Derendinger Straße 53; 72072 Tübingen, Germany

The Walter AG (brand appearance: Walter Tools) with headquarters in Tübingen is one of the world’s leading manufacturers of precision tools for metalworking and is part of the Swedish Sandvik Group. Protected trademarks and product names remain the property of their respective owners and are mentioned solely for explanatory purposes. There is no affiliation between our company and the named brands. The offered article is an original, factory‑new product from the manufacturer.