TCGW110202FS-1 WDN10 WDN10 Wendeplatten - Walter Tools

Take advantage of the combination of PKD wear resistance, a triangular 60° indexing concept and precise edge geometry for consistent productivity in abrasive non‑ferrous machining; order through Metav Werkzeuge or consult the team for application advice.

TCGW110202FS-1 WDN10 indexable insert for drilling/boring and turning, PKD, 60° — Walter Tools

A TCGW110202FS-1 WDN10 indexable insert designed for high‑wear machining of non‑ferrous and abrasive non‑ferrous materials, providing repeatable cutting performance in demanding production environments.

• PKD grade WDN10 for high wear resistance
• Triangular 60° insert shape for versatile indexing
• 0.2 mm corner radius for fine edge definition
• 7° relief angle for controlled cutting geometry

Longer tool life and consistent machining with PKD technology

The use of PKD (polycrystalline diamond) in the WDN10 grade delivers markedly improved wear resistance when machining abrasive, non‑ferrous materials such as graphite‑filled alloys and certain non‑ferrous castings. Polycrystalline diamond combines extreme hardness with a stable cutting edge, which reduces flank and crater wear and extends tool life compared with conventional carbide grades. For production settings where edge integrity and predictable tool cycles matter, this insert offers a clear cost‑efficiency advantage by lowering downtime for index changes and regrinds while maintaining surface quality.

Economy through multiple indexing and compact triangular design

The triangular 60° insert shape provides several usable edges and a compact seating geometry for stable clamping in indexable toolholders. This form allows efficient rotation of cutting edges to refresh the active edge without replacing the body, improving usage per insert and reducing tooling consumption. In applications where multiple short cuts or interrupted cuts occur, the geometry supports quick edge changes and sustained dimensional control, enabling a smoother workflow on CNC boring and turning operations.

Edge geometry tuned for surface finish and chip control

The specified 0.2 mm corner radius and 7° relief angle balance cutting robustness with the ability to achieve fine surface finishes. A small corner radius reduces cutting forces for delicate finishes, while the relief angle supports a consistent rake and chip flow. Combined with the integrated chipbreaker 1, this geometry aids controlled chip formation and evacuation, reducing the risk of built‑up edge in sticky non‑ferrous alloys. The result is improved process stability and repeatable part quality in medium‑ to high‑volume production.

Practical guidance for integration and process reliability

This insert is supplied in the Walter Schneidstoffsorte - Serie offen and is catalog‑dependent for exact material availability. The PKD grade is particularly suited to abrasive non‑ferrous materials; however, compatibility must be verified against the specific workpiece matrix and machining conditions. Metav Werkzeuge can assist in matching the insert to toolholders, speeds and feeds and in interpreting the grade suitability for individual components. Practical adjustments to feed and depth of cut will often produce rapid improvements in tool life and part finish.

Contact Metav Werkzeuge for tailored application support and fast supply of Walter Tools PKD inserts — eMail: info@metav-werkzeuge.com — Tel: +49 2822 7131930

Technical data

• Article number: TCGW110202FS-1-WDN10-WALTER
• Designation: TCGW110202FS-1 WDN10
• Type: Indexable insert
• Brand: Walter Tools
• Series: Walter Schneidstoffsorte - Serie offen
• Execution: W

Facts

• Relief angle: 7°
• Corner radius: 0.2 mm
• Insert size: 11
• Thickness designation: 02
• Tolerance class: G
• Chipbreaker: 1

Special features

• Grade: WDN10 (PKD polycrystalline diamond)
• Shape: Triangular 60°
• Material availability: Katalogabhängig
• Suitable for: abrasive non‑ferrous materials and other non‑ferrous alloys
• Chip control: chipbreaker 1

FAQ

What materials is this insert best suited for?
The TCGW110202FS-1 WDN10 insert, a Walter Tools indexable insert in PKD grade, is optimised for abrasive non‑ferrous materials and other non‑ferrous alloys where diamond grades provide superior wear resistance.

How does the 0.2 mm corner radius affect finishing?
A 0.2 mm corner radius reduces cutting forces and helps achieve finer surface finishes; combined with the 7° relief angle on this Walter Tools insert, it supports stable cutting and predictable surface quality.

How many cutting edges are available per insert?
The triangular 60° form allows multiple usable edges through indexing; service life per edge depends on application, feed, and workpiece abrasiveness.

Is this insert suitable for interrupted cuts?
Yes — the PKD grade and the insert's geometry provide a hard, wear‑resistant edge suitable for certain interrupted and abrasive non‑ferrous operations, though cutting parameters should be adapted accordingly.

Where can more detailed application data be requested?
Detailed recommendations, including speeds, feeds and holder compatibility for the Walter Tools TCGW110202FS-1 WDN10 indexable insert, can be provided by Metav Werkzeuge upon request.

Manufacturer: Walter Deutschland GmbH; Derendinger Straße 53; 72072 Tübingen; Germany

Protected trademarks and trade names are the property of their respective owners. Brand names and registered trademarks are mentioned for explanatory purposes only and do not imply any affiliation between our company and the referenced manufacturers. The offered item is an original, brand‑new product from the manufacturer.