TCGW110204FS-9 WDN10 Wendeplatten - Walter Tools

Take advantage of the PKD WDN10 grade and the triangular 60° geometry to achieve extended tool life and consistent chip control in abrasive, non-ferrous applications; order directly via Metav Werkzeuge or consult our advisors for application-specific selection.

TCGW110204FS-9 WDN10 triangular 60° PKD insert for boring and turning, Walter Tools

TCGW110204FS-9 WDN10 is a polycrystalline-diamond insert designed for demanding boring and turning tasks in abrasive, non-ferrous materials

• PKD grade WDN10 for abrasive non-ferrous materials
• Triangular 60° geometry for stable seating
• 0.4 mm corner radius for defined edge control
• 7° relief angle for smooth cutting action

Long-lasting wear resistance where abrasive performance matters

The WDN10 cutting grade is a PKD (polycrystalline diamond) solution developed for extended service in abrasive, non-ferrous materials. The TCGW110204FS-9 WDN10 insert delivers markedly improved wear resistance, which translates into longer tool life and fewer indexings during production. Polycrystalline diamond provides a very hard cutting edge that retains geometry under abrasive conditions, reducing frequency of tool changes and supporting more predictable cycle times. This stability benefits process planning and lowers overall machining costs by maintaining consistent part quality across longer tool life.

Stable geometry for precise boring and turning operations

A triangular 60° shape combined with a compact 11 mm size ensures secure seating and repeatable orientation in standard toolholders. The small 0.4 mm corner radius gives a fine edge for accurate profile control while the 7° relief angle promotes favourable chip formation and reduced rubbing on the flank. The integrated chipbreaker 9 supports controlled chip segmentation in non-ferrous materials, helping to protect the cutting edge and the workpiece surface. These geometric choices result in enhanced process stability and improved surface finish, particularly where tight tolerances are required.

Predictable production performance and straightforward selection

As part of the Walter cutting-grade series, this insert is offered catalogue-dependent regarding specific substrate or coating variants, allowing selection to match the application matrix. The combination of PKD cutting material and thoughtful geometry yields higher productivity through reduced downtime and consistent part output. For integrators and production engineers, the insert’s clear specification—relief, corner radius, shape and chipbreaker—simplifies toolholder matching and machining parameter setup, enabling faster ramp-up to series production with minimised trial cycles.

Contact Metav Werkzeuge for tailored selection advice and reliable supply of Walter Tools PKD inserts to suit specific non‑ferrous and abrasive machining needs

Technical data

• Article number: TCGW110204FS-9-WDN10-WALTER
• Designation: TCGW110204FS-9 WDN10
• Product type: Bohr-/Aufbohrwendeschneidplatte / Drehwendeschneidplatte
• Grade: WDN10

Facts

• Relief angle: 7°
• Corner radius: 0.4 mm
• Insert size: 11
• Chipbreaker: 9
• Tolerance class: G

Special features

• Cutting material: PKD (polycrystalline diamond)
• Shape: Triangular 60°
• Thickness code: 02
• Execution: W
• Series: Walter Schneidstoffsorte - Serie offen
• Material: Catalogue-dependent

FAQ

Is this insert suitable for steel machining?
The insert is a PKD WDN10 grade optimised for non‑ferrous and abrasive, non‑ferrous materials; PKD is not recommended for conventional steel machining due to adhesion and chemical affinity issues.

Which materials are best machined with this insert?
The Walter Tools PKD grade is intended for abrasive non‑ferrous materials and other non‑ferrous substrates that cause rapid wear on carbide solutions; check the specific product matrix for exact material recommendations.

How does the 0.4 mm corner radius affect surface finish?
A 0.4 mm corner radius balances edge strength and fine profile control, enabling a consistent surface finish while still offering good edge stability in abrasive conditions.

Can this insert be used in standard toolholders for turning and boring?
Yes; the triangular 60° form and standard size make the insert compatible with common toolholder styles for boring and light turning, facilitating integration into existing tool assemblies.

What benefit does chipbreaker 9 provide?
The chipbreaker 9 promotes controlled chip segmentation in non‑ferrous materials, improving chip evacuation and protecting the cutting edge for longer service intervals.

Manufacturer/Responsible: Walter Deutschland GmbH, Derendinger Straße 53, 72072 Tübingen, Germany

Protected trademarks and trade names are the property of their respective owners. Brand names and registered trademarks are mentioned for explanatory purposes only and do not imply any affiliation between our company and the named brands. The offered article is original, brand‑new merchandise from the manufacturer Walter Tools.