TCGW110208FS-1 WDN10 Wendeplatten - Walter Tools

Combining WDN10 PKD wear resistance with a triangular 60° geometry and a 0.8 mm corner radius delivers consistent performance in abrasive, non‑ferrous machining; secure supply or request cutting data and application advice via Metav Werkzeuge for seamless production planning.

TCGW110208FS-1 WDN10 – Triangular 60° PKD indexable insert for drilling, boring and turning by Walter Tools

A TCGW110208FS-1 WDN10 insert designed as a triangular 60° indexable cutting solution for machining abrasive, non‑ferrous materials, delivering high wear resistance and predictable chip control in demanding production environments.

• High-wear PKD WDN10 for non-ferrous materials
• Triangular 60° insert with 0.8 mm corner radius
• 7° relief angle for controlled cutting geometry

Durable PKD grade for abrasive non‑ferrous machining

The polycrystalline diamond composition of this insert gives exceptional wear resistance when machining abrasive, non‑ferrous materials such as aluminium alloys with elevated silicon content, composites or other abrasive non‑ferrous components. The WDN10 grade is formulated to extend tool life and reduce changeovers, which translates into fewer production interruptions and lower process costs. For users unfamiliar with PKD, the material is a synthetic diamond layer bonded to a substrate: it is not suitable for steel machining but excels where hardness and abrasion are primary wear mechanisms.

Geometry that stabilises cutting performance and surface quality

A triangular 60° shape combined with a 0.8 mm corner radius and a 7° relief angle produces a robust cutting edge that balances strength and edge sharpness. The geometry supports a uniform contact zone and improved edge stability, which helps achieve consistent surface finishes and dimensional repeatability. The integrated chipbreaker 1 assists in producing manageable chips in typical non‑ferrous work, reducing the risk of entanglement and easing evacuation in drilling and boring operations.

Application guidance and economical benefits for production

When integrated into suitable toolholders, the insert contributes to longer service intervals and predictable tool‑change scheduling. The WDN10 PKD grade reduces flank wear in abrasive tasks, which often results in improved part quality and lower unit machining costs over time. For best results, match cutting parameters to the workpiece and verify the suitability of the PKD grade against the specific material matrix; this ensures the combination of feed, speed and coolant strategy yields optimum productivity and component integrity.

Contact Metav Werkzeuge for tailored cutting data, availability and to discuss how Walter Tools PKD inserts like the TCGW110208FS-1 WDN10 can be integrated into current toolsets — email info@metav-werkzeuge.com or call +49 2822 7131930

Technical data

• SKU: TCGW110208FS-1-WDN10-WALTER
• Designation: TCGW110208FS-1 WDN10
• Product type: Drilling/boring indexable insert / turning indexable insert
• Brand: Walter Tools
• Series: Walter Schneidstoffsorte - Serie offen
• Grade: WDN10
• Execution: W
• Tolerance class: G

Facts

• Relief angle: 7°
• Corner radius: 0.8 mm
• Insert form angle: 60°
• Size (inscribed circle/nominal): 11 mm
• Thickness: 2.0 mm
• Chipbreaker: 1

Special features

• Material: PKD (polycrystalline diamond)
• Optimised for abrasive, non‑ferrous materials
• High wear resistance and stable edge life
• Triangular indexable geometry for multiple edges
• Series: Walter Schneidstoffsorte - open series

FAQ

What materials is this insert intended for?
The TCGW110208FS-1 WDN10 is a PKD insert designed primarily for abrasive, non‑ferrous materials; suitability for a specific alloy should be verified against the product matrix.

Is this insert suitable for machining steel?
No. As a polycrystalline diamond tool, the insert is not intended for conventional steel machining and is optimised for non‑ferrous and abrasive materials.

What are the key geometric specifications of the insert?
The insert features a triangular 60° form, 0.8 mm corner radius, 7° relief angle and a nominal size of 11 mm, offering robust edge strength and repeatable indexing.

How does the chipbreaker affect machining?
The integrated chipbreaker 1 promotes controlled chip formation for non‑ferrous machining, improving evacuation and reducing chip interference in drilling and boring operations.

Which designation should be matched for holder compatibility?
Match the toolholder to the designation TCGW110208FS-1 WDN10 and confirm clamping geometry and seat type to ensure secure fixation and correct rake/clearance orientation.

Hersteller: Walter AG; Tübingen; Germany — The Walter AG (brand appearance: Walter Tools) with headquarters in Tübingen is one of the world’s leading manufacturers of precision tools for metalworking. Protected trademarks and trade names are the property of their respective owners. Mark names and protected designations are mentioned for explanation only. The offered article is original, brand‑new merchandise from the manufacturer.