TPGW110204FS-1 WDN10 Wendeplatten - Walter Tools

Take advantage of the combination of PCD cutting material (WDN10) and a precise 0.4 mm corner radius for reliable, long-lasting performance in abrasive, non‑ferrous turning operations; order directly via Metav Werkzeuge or consult our technical advisors for process alignment.

TPGW110204FS-1 WDN10 turning insert, PCD, triangle 60° — Walter Tools

A TPGW110204FS-1 WDN10 indexable turning insert designed for machining abrasive non‑ferrous materials where high wear resistance and stable edge life are required.

• PKD cutting material (WDN10) for abrasive non‑ferrous
• Triangle 60° insert for secure clamping
• 0.4 mm corner radius for precise edge definition
• 11° clearance angle, stable cutting geometry

High wear resistance for abrasive non‑ferrous machining

The insert uses PCD (polycrystalline diamond) in the WDN10 grade to deliver exceptional wear resistance when cutting abrasive, non‑ferrous alloys and composite materials. The material choice reduces the frequency of tool changes and maintains consistent dimensional accuracy over longer runs, which supports higher overall equipment effectiveness. The robust cutting edge reduces process interruptions, contributing to a measurable improvement in productivity for batch and series turning tasks.

Geometry engineered for repeatable surface quality

With a triangle 60° form and a 0.4 mm corner radius, the insert provides a balance between edge strength and the ability to produce a controlled surface finish. The 11° clearance angle supports a positive cutting geometry, lowering cutting forces and improving chip evacuation in many non‑ferrous applications. This geometry supports repeatable results on CNC lathes and turning centres, translating into fewer rework operations and a better first‑pass yield.

Application guidance and compatibility notes

This cutting grade is optimised for abrasive, non‑ferrous materials; users are advised to verify suitability against the specific product matrix provided by the manufacturer before series production. The insert’s chipbreaker and edge form are intended to enhance chip control in interrupted cuts and thin wall turning, where predictable chip formation is critical. Selection of appropriate feed and speed values should follow the manufacturer’s recommendations and machine/toolholder capability to maximise tool life.

Productivity and process reliability in daily operation

Choosing this insert supports a strategy of longer tool life and fewer tool changes, which reduces downtime and handling costs. The proven engineering behind the grade and form supports consistent machining results on components requiring tight tolerances, while the open series design allows easy integration into existing turning tool systems. The reputation of Walter Tools for precise cutting solutions underpins the product’s suitability for demanding industrial applications.

Contact Metav Werkzeuge today for tailored technical advice and to secure the Walter Tools TPGW110204FS-1 WDN10 insert for high‑performance turning — eMail: info@metav-werkzeuge.com | Tel: +49 2822 7131930

Technical data

• SKU: TPGW110204FS-1-WDN10-WALTER
• Article designation: TPGW110204FS-1 WDN10
• Product type: Turning insert
• Manufacturer: Walter Tools

Core specifications

• Clearance angle: 11°
• Corner radius: 0.4 mm
• Insert shape: Triangle 60°
• Size: 11
• Thickness code: 02
• Tolerance class: G

Materials & features

• Cutting material: PCD (polycrystalline diamond) — WDN10
• Chipbreaker type: 1
• Series: Walter cutting grade – open series
• Material designation: catalogue‑dependent
• Application note: verify workpiece suitability in the product matrix

FAQ

What materials is this insert best suited for?
The insert is intended for abrasive, non‑ferrous materials; the TPGW110204FS-1 WDN10 uses PCD and is optimised for such applications, but final suitability should be checked against the product matrix.

Is the 0.4 mm corner radius suitable for finishing passes?
A 0.4 mm radius provides a good compromise between edge strength and finish quality; for ultra‑fine finishes, consult the cutting data to select the most appropriate radius and feeds.

How does the triangle 60° shape affect tool holding?
The triangle 60° form offers stable clamping positions and multiple indexable corners, improving tool life economy and helping to maintain consistent cutting geometry throughout production.

Can this insert be used on interrupted cuts?
The PCD grade and chipbreaker design support use in interrupted cuts on abrasive non‑ferrous components, but cutting parameters should be adapted and tested for each specific application.

Where can cutting data and the product matrix be obtained?
Cutting data and the product matrix are available from the manufacturer; refer to Walter Tools documentation or contact Metav Werkzeuge for consolidated technical guidance.

Hersteller: Walter Tools; Walter Deutschland GmbH, Derendinger Straße 53; 72072 Tübingen; Germany

Protected trademarks and trade names are the property of their respective owners. Brand names and protected trademarks are mentioned for explanatory purposes only. There is no affiliation between our company and the named brands. The offered item is original, brand‑new merchandise from the manufacturer. Walter Tools (Walter AG) is a recognised provider of precision metalcutting tools and forms part of the broader group of established tooling manufacturers.